Video: AM for Repair of Large Shafts
Wind power shafts that might once have been scrapped are now returned to service. See the robotic directed energy deposition (DED) and shaft preheating system developed by Ikergune, Izadi and Talens.
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Make Every Shot Count: Mold Simulation Maximizes Functional Parts From Printed Tooling
If a printed tool only has a finite number of shots in it, why waste any of them on process development?
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3 Attributes of the “Second Wave” of AM Part Producers
Successful contact manufacturers in additive look more and more like successful contract manufacturers in general.
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NPE 2024: Additive Manufacturing Assisting, Advancing the Plastics Industry
Exhibitors and presenters at the plastics show emphasized 3D printing as a complement and aid to more traditional production processes.
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Robotics Integrator Leverages 3D Printing for Faster Automation Deployment
Rapid Robotics helps manufacturers get up and running with automation quickly, by providing robots that arrive pretrained and already equipped with tooling which is often 3D printed.
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The Cool Parts Show
AM Radio Podcast
- Southern Indiana’s Thriving AM Part Producer — What I Saw at Innovative 3D Manufacturing: AM Radio #49
- Making Sense of Qualification, Certification and Standards in Additive Manufacturing: AM Radio #48
- The Rise of AM Factories, Metal 3D Printing, Machining Synergy and Favorite Stories from 2023: AM Radio #47
- Copper, New Metal Printing Processes, Upgrades Based on Software and More from Formnext 2023: AM Radio #46
- Production AM Can Thrive in a Purpose-Built Space (But It Doesn't Need One) AM Radio #45
- Lightning Round — Recent Popular AM Topics: AM Radio #44
- The AM Ecosystem, User Journeys and More from Formnext Forum Austin: AM Radio #43
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3D Printed NASA Thrust Chamber Assembly Combines Two Metal Processes: The Cool Parts Show #71
Laser powder bed fusion and directed energy deposition combine for an integrated multi-metal rocket propulsion system that will save cost and time for NASA. The Cool Parts Show visits NASA’s Marshall Space Flight Center.
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Daimler, OMIC Evaluate Wire-Fed DED for Moldmaking
3D printing a core and cavity on machine from Gefertec, followed by machining, allowed for a complete mold tool to be produced in three days.
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Metal
Additive Manufacturing Versus Cavitation
The design freedom possible with laser powder bed fusion (LPBF) metal 3D printing is making it faster and easier to produce complex anticavitation devices for valves.
WatchVideo: Ergonomics and Economics of Really Big Laser Powder Bed Fusion
The DMP Factory 500 solution currently operating at CIMP-3D offers a look at the equipment and steps necessary to 3D print metal parts at large scale.
WatchHow Machining Makes AM Successful for Innovative 3D Manufacturing
Connections between metal 3D printing and CNC machining serve the Indiana manufacturer in many ways. One connection is customer conversations that resemble a machining job shop. Here is a look at a small company that has advanced quickly to become a thriving additive manufacturing part producer.
Read MorePolymer
UltiMaker Targets Light Industrial Applications With 3D Printer Designed for the Factory Floor
The company’s Factor 4 3D printer introduced this week is designed to complement conventional manufacturing equipment including CNC machining and automation.
Read More7 Things You’ll Learn at the NPE2024 3D Printing Workshop
Are you a molder, toolmaker or OEM looking to adopt 3D printing? Here are 7 lessons about this technology that will be explored during a workshop at NPE2024: The Plastics Show.
Read MoreComplete Speaker Lineup Announced for the 3D Printing Workshop at NPE2024: The Plastics Show
Presentations will cover 3D printing for mold tooling, material innovation, product development, bridge production and full-scale, high-volume additive manufacturing.
Read MoreComposite
Eaton Developing Carbon-Reinforced PEKK to Replace Aluminum in Aircraft Air Ducts
3D printable material will meet ESD, flammability and other requirements to allow for flexible manufacturing of ducts, without tooling needed today.
Read MoreVideo: Reinforcing (and Joining) Parts After 3D Printing
Reinforce 3D has developed a method that can be applied to strengthen 3D printed parts by feeding continuous fiber and resin through them. The technique also enables joining parts of various materials and manufacturing methods.
WatchNext-Gen Horse Trailers to Be Built With Robotic 3D Printing
Double D Trailers is currently developing a prototype horse trailer that will be made with large-format additive manufacturing. The technology brings potential benefits for labor, weight and design features to this subset of recreational vehicles.
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Cool Parts
3D Printed Ductile Spikes for Better Sound Quality: The Cool Parts Show Bonus
Work on 3D printing flexible metal bellows has led to other applications, including the development of ductile spikes that sit between a speaker and the surface below to help limit vibration and isolate the audio equipment.
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AM 101: What Is Binder Jetting? (Includes Video)
Binder jetting requires no support structures, is accurate and repeatable, and is said to eliminate dimensional distortion problems common in some high-heat 3D technologies. Here is a look at how binder jetting works and its benefits for additive manufacturing.
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Velo3D Develops Supplier Network to Scale Production of Sapphire XC Machine (Includes Video)
The company’s larger size machine is also the machine seeing larger demand. Successful integration of subassembly suppliers with the company’s own production in California began this year.
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