Metal

Additive Enhances Lost Foam Casting Process for Metal Manufacturing

Skuld LLC brings a new, 3D printing-enabled version of lost foam casting to market via its turnkey package for metal manufacturers. Additive Manufacturing Evaporative Casting (AMEC) enables metal parts made with sustainability and efficiency in mind.

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Sustainable Furniture Company Model No. Maintains Product Focus with Switch from DIY to Industrial 3D Printers

The startup founded in 2018 has matured in its product offerings as well as its manufacturing equipment, moving from homegrown 3D printers to industrial large-format machines.

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Polymer

How Production Looks Different for 3D Printed Furniture Manufacturer Four Years Later: AM Radio #50

Furniture manufacturer Model No. has shown that there is a demand for customizable, sustainable 3D printed tables, chairs and more since we last covered the company in 2020. But today, production looks different.

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Design

Overcoming the Bottleneck to Customized Manufacturing: Quoting

Spokbee’s software-as-a-service platform is shaving months off of the quoting and pricing process for 3D printed and other types of configurable products.

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The 3D Printed Part Protecting Drivers in the Indy500

The 108th running of the Indianapolis 500 takes place on May 26. This year, the cars on the track feature a new 3D printed component: the next generation of the titanium top frame that holds the aeroscreen and protects the driver in the event of a rollover. 

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FormNext Chicago
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Production

Southern Indiana’s Thriving AM Part Producer — What I Saw at Innovative 3D Manufacturing: AM Radio #49

Recorded just after the visit to the laser powder bed fusion contract manufacturer, here is a conversation exploring observations and impressions of this company and its metal 3D printing work.

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Tooling

Chuck Jaws Achieve 77% Weight Reduction Through 3D Printing

Alpha Precision Group (APG) has developed an innovative workholding design for faster spindle speeds through sinter-based additive manufacturing.

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Metal

AMGTA Releases Preliminary Research Results on Sustainability of Powder and Wire Additive Manufacturing Feedstock

The study evaluated three key metal AM feedstock processing approaches — gas atomization, mechanical milling (specifically ball milling) and wire drawing — to determine specific energy requirements for producing feedstock materials.

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Convey metal powders with PowTReX from Volkmann
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Are You a 3D
Airtech International Inc.
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Metal

Robots

Video: AM for Repair of Large Shafts

Wind power shafts that might once have been scrapped are now returned to service. See the robotic directed energy deposition (DED) and shaft preheating system developed by Ikergune, Izadi and Talens.

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Metal

Video: Ergonomics and Economics of Really Big Laser Powder Bed Fusion

The DMP Factory 500 solution currently operating at CIMP-3D offers a look at the equipment and steps necessary to 3D print metal parts at large scale.

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LPBF

How Machining Makes AM Successful for Innovative 3D Manufacturing

Connections between metal 3D printing and CNC machining serve the Indiana manufacturer in many ways. One connection is customer conversations that resemble a machining job shop. Here is a look at a small company that has advanced quickly to become a thriving additive manufacturing part producer.

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Polymer

Mold Tooling

Make Every Shot Count: Mold Simulation Maximizes Functional Parts From Printed Tooling

If a printed tool only has a finite number of shots in it, why waste any of them on process development?

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Tooling

NPE 2024: Additive Manufacturing Assisting, Advancing the Plastics Industry

Exhibitors and presenters at the plastics show emphasized 3D printing as a complement and aid to more traditional production processes.

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Automation

Robotics Integrator Leverages 3D Printing for Faster Automation Deployment

Rapid Robotics helps manufacturers get up and running with automation quickly, by providing robots that arrive pretrained and already equipped with tooling which is often 3D printed.

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Composite

Aerospace

Eaton Developing Carbon-Reinforced PEKK to Replace Aluminum in Aircraft Air Ducts

3D printable material will meet ESD, flammability and other requirements to allow for flexible manufacturing of ducts, without tooling needed today.

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Composites

Video: Reinforcing (and Joining) Parts After 3D Printing

Reinforce 3D has developed a method that can be applied to strengthen 3D printed parts by feeding continuous fiber and resin through them. The technique also enables joining parts of various materials and manufacturing methods.

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Sporting Goods

Next-Gen Horse Trailers to Be Built With Robotic 3D Printing

Double D Trailers is currently developing a prototype horse trailer that will be made with large-format additive manufacturing. The technology brings potential benefits for labor, weight and design features to this subset of recreational vehicles.

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Colibrium Additive
The Cool Parts Show
AM Radio
FormNext Chicago
3D Printed Ductile Spikes for Better Sound Quality: The Cool Parts Show Bonus

3D Printed Ductile Spikes for Better Sound Quality: The Cool Parts Show Bonus

Video: Binder Jetting Production Workflow at Freeform Technologies

Video: Binder Jetting Production Workflow at Freeform Technologies

Multimaterial, Self-Sensing, 3D Printed Scoliosis Braces

Multimaterial, Self-Sensing, 3D Printed Scoliosis Braces

What Is Neighborhood 91?

What Is Neighborhood 91?

Video: Intelligent Layering Metal 3D Printing at 3DEO

Video: Intelligent Layering Metal 3D Printing at 3DEO

Basics/101

AM 101: What Is Binder Jetting? (Includes Video)

Binder jetting requires no support structures, is accurate and repeatable, and is said to eliminate dimensional distortion problems common in some high-heat 3D technologies. Here is a look at how binder jetting works and its benefits for additive manufacturing.

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Cool Parts

Flexible Bellows Made Through Metal 3D Printing: The Cool Parts Show #64

Can laser powder bed fusion create metal parts with controlled flexibility? We explore an example in this episode of The Cool Parts Show. 

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Large Format

Velo3D Develops Supplier Network to Scale Production of Sapphire XC Machine (Includes Video)

The company’s larger size machine is also the machine seeing larger demand. Successful integration of subassembly suppliers with the company’s own production in California began this year.

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Are You a 3D