Prima Power unveils Giga Laser Next, a game-changing breakthrough in 3D laser cutting, tailored to the growing challenges of high-volume automotive manufacturing:
- Four heads. One giant leap: a world-first configuration allowing four laser heads in a cartesian machine to work simultaneously on a single part, delivering unprecedented spacetime efficiency.
- Made for the Giga Era: tailored for giga-factories and the rising use of giga presses, Giga Laser Next meets the evolving demands of automotive manufacturing.
- Ready for the line: fully integrable with lean automation, built for seamless, unmanned production lines.
Giga Laser Next stands out for three powerful reasons that directly address the demands of high-volume automotive production (typically >200,000 parts/year) while maintaining the flexibility to handle multiple part codes:
- +280% higher productivity per m2
- -75% average cutting stations required and production changeover time
- One piece flow, fully unmanned automation, complete integration into the production line
These benefits are made possible by a series of groundbreaking technical innovations. At the heart of Giga Laser Next is a unique configuration of four synchronized laser heads working simultaneously on the same part, enabled by advanced anti-collision system and a robust cartesian structure with high-performance retractable arms. The machine operates with typical idle time of around 2 seconds, thanks to parallel loading/unloading on one station, while the process is performed on the other. Its compact 10×10 m footprint is achieved by integrating ancillaries like laser sources and chillers on a mezzanine level, maximizing floor space efficiency.
Designed for full automation, Giga Laser Next supports embedded solutions for loading, unloading, quality checks, and marking, with the flexibility to connect directly to stamping or assembly lines. It also features an easy fixture change system, digital twin validation, and a machine architecture optimized for long-term reliability and minimal maintenance, making it ideal for high-volume production of automotive stamped and cast parts.
Don’t believe it? Just watch.
See the Giga Laser Next in action and experience this breakthrough technology. No AI tricks - just engineering magic and giga-productivity in real life.
Watch the video and Go Giga Now: https://youtu.be/oeqvdP_4sEg