Chicago, IL – July 16, 2025 – coatingAI, in collaboration with Coatmaster, is proud to announce the launch of Blueprint Plus, the industry’s first AI-powered, closed-loop optimization platform for powder coating operations. The breakthrough solution will be unveiled at FABTECH 2025, North America’s largest metal forming, fabricating, welding, and finishing event.
Blueprint Plus combines coatingAI’s intelligent process optimization engine with Coatmaster’s real-time, non-contact coating thickness measurement to create a powerful closed-loop system. The result: automatic adjustments to gun parameters, improved first-pass efficiency, and dramatically reduced powder waste — eliminating all the operator guesswork.
“Blueprint Plus closes the loop between measurement and control”, said Marlon Boldrini, Co-Founder and CEO of coatingAI. “By integrating live film build data from Coatmaster into Blueprint’s AI engine, coating lines can now self-correct in real time to ensure consistent, high-quality output with minimal waste.”
Key Features of Blueprint Plus:
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AI-powered optimization of gun settings, speed, and distance
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Real-time coating thickness data from Coatmaster measurement tools
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Automatic process corrections based on live part conditions
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10%+ guaranteed powder savings, validated in industrial environments
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Simple integration with existing booths and equipment
Live Demonstration at FABTECH Booth #D40762
Attendees at FABTECH 2025 will be able to experience Blueprint Plus in action. The team will be conducting live simulations and walkthroughs at the booth, showcasing how manufacturers can reduce waste, improve quality, and future-proof their coating operations.
About coatingAI
coatingAI delivers intelligent automation tools that help powder coating operations cut waste, improve quality, and scale performance. Its Blueprint OS platform powers automated decision-making in any automated coating line, supporting teams with real-time guidance and predictive analytics.
About Coatmaster
Coatmaster is the leader in non-contact, real-time coating thickness measurement. Trusted globally, its patented technology enables fast, accurate control of film build for wet and powder coatings.
Media Contact:
Link Brown
Chief Revenue Officer, coatingAI
sales@coatingai.com | +1(973)-937-7113 | www.coatingai.com