ProManage IIoT based MES/MOM System

ProManage is a closed cycle Manufacturing Operations Management (MOM) System that was designed for all operations regarding Manufacturing Operations Management (MOM) to be operated with digital tools in production factories.

ProManage is being used in more than 200 factories with the function and quality in line with international standards, which meets the demands and know-hows of thousands of Turkish and international manufacturing operations managers and which is constantly being developed for the past 20 years.

The way to make your factory smart!

ProManage ensures that all production, quality test, maintenance management operations ranging from production planning to shipment are managed in accordance with ISO 16949 and in the way described in ISA 95 standards.

Moreover, because it presents feedbacks to authorities in accordance with certain criteria via momentarily tracking operations, factories become better organized and thus, productivity increases in significant amounts are obtained.

First MES/MOM system fully integrated with Artificial Intelligence (AI) and Augmented Reality (AR) technologies

The first MES/MOM system fully integrated with Artificial Intelligence (AI) and Augmented Reality (AR) technologies, ProManage helps to improve business results of a manufacturer automatically.

It provides factories with the opportunity to make smart manufacturing and transform into digital and smart factories through IoT, Big Data, Data Analytics, Machine Learning, Augmented Reality and the technology of integration of systems that provide the basis of Industry 4.0.

Become a Factory of the future with ProManage Augmented Reality in manufacturing!

Augmented Reality has changed the world. But the real revolution has not even begun. Get ready to take the leap to become a factory of the future and see what’s beyond your equipment with ProManage Augmented Reality.

What Does ProManage AR (Augmented Reality) Provide?

• During a Gemba Walk, displays the root causes of issues based on several criteria such as OEE, vailability, performance, quality, downtime, scrap and ensures that factors responsible for loss of productivity get noticed quickly.
• Visualizes your KPIs and displays them in real time.
• Gives you the ability to track machine operation in real time via online machine monitoring.
• Produces chart-, symboland list-based reports on customized dashboard screens.
• Empowers you to access information quickly and take preventive action proactively.

Reducing the Number of Breakdowns and Shortening Repair Time!

Are your maintenance activities planned? Do they vary from person to person, or do you have a culture of business continuity shaped over time by the basic principles of maintenance regardless of who carries out the tasks.

Do you have a digital system for all your personnel to instantly access maintenance records and data? Beyond that, can you accurately predict the breakdowns that could occur in the future?

Maintenance Module

• Integrated with the ProManage Production Module, ensures that maintenance operations are planned according to production volumes and automatically executed.
• Manages spare part stock.
• Tracks and analyzes maintenance activities and performance.
• Manages maintenance documentation.
• Ensures that predefined conditions are fulfilled or notifies relative personnel of upcoming maintenance times.
• Generates maintenance requests from EPC or PCs to ensure maintenance needs are immediately communicated so that quick action can be taken.
• With Maintenance Mobile Application, activities are recorded on the plant floor. Stock consumption, document visualization, activity notes can be entered immediately before forgetting them. Efforts are automatically logged.
• Predictive Maintenance driven by artificial intelligence algorithms warns of looming breakdowns before they occur so that preventive action can be taken to avoid long repair times.

Predictive Maintenance Management Module

Today: ProManage ProData Module collects information pertaining to breakdowns and, using SPC applications, produces alerts for the current failures.

In the Future: ProManage AI (Artificial Intelligence) Module, using real time data and pattern recognition technology, will produce alerts for looming breakdowns

Manage Your Quality The Smart Way, Increase Your Competitiveness!

Preventing your losses before they occur... Accessing interactions instantly,tracking your results and analyses regularly...

Finally, above and beyond taking your quality culture to the digital environment, predicting the future, taking preventive measures... Your plant’s quality is now in your complete control.

Quality Test Operations Management Module

• Fully integrated with the ProManage Production Module, allows for detailed planning and management of quality test operations to be performed automatically.
• Automatic preventive alerts and test results analysis are obtained by performing SPC techniques.
• Responsible personnel are notified of the upcoming quality tests in list form with approximated due times via the mobile application on tablet.
• Proactivity is enabled by informing the related personnel of when the defined situations occur or tests due times are approaching.
• With Predictive Quality Test Operations Management powered by artificial intelligence algorithms, quality issue alerts are produced before the problems occur so that preventive action can be taken and rework and scrap losses are avoided.
• Past rework-scrap data along with process/sensor data stored in the System’s database are analyzed with artificial intelligence algorithms, so that all process/sensor patterns prior to any rework or scrap are learned by the System. As soon as a learned correlation is triggered, the System sends quality alerts.

Predictive Quality Test Operations Management Module

Today: Process values and quality test results data can be collected via the ProData Module, and put through an SPC analysis to activate auto-alerts when a deviation trend is detected. 

In the Future: ProManage AI (Artificial Intelligence) Module will analyze the collected data, foresee quality issues before they occur and automatically alert the facility management so that the necessary preventive actions can be taken. Predictive Quality Test Operations Management Module

From yesterday to today, today to tomorrow: ProManage ProData

Being proactive is a permanent trait of ProManage users. It's important to know when, why and what happened in the past. However, it’s not enough for the future.

It’s essential to keep processes flowing, predict what can happen today and know what to do tomorrow. That’s where ProManage ProData comes in.

What Does ProManage ProData Provide?

• Collects information pertaining to process and environmental conditions in addition to product, order, operator, raw material, work in process, and time data.
• Increases your level of competitiveness with future projections and predictions.
• Evaluates the collected process data with SPC application. Elevates your company’s status to “Predictive” and “Prescriptive” operation.
• Allows you to set up the infrastructure required for predictive quality, maintenance and planning.

ProManage ProGuard automatically monitors your operation, applies your rules on your behalf!

ProManage ProGuard is an automatic supervision module with escalation. It is an essential tool for ensuring that the current operations are being executed within the defined rules and KPIs.

With the module, production, operation, IT, quality and maintenance personnel, including supervisors and technicians, can easily access real time information on the areas of their concern and instantly get notified of abnormal values and tendencies.

With ProGuard, there is no idle time loss or encountering unexpected problems. Operations are executed proactively and continuously.

What Does ProManage ProGuard Provide?

• Supervision, escalation and automatic action-taking
• Instant response to an existing or potential problem
• Effective use of time and safeguarding productivity
• Preventing critical values drop below the threshold
• Escalation of the right information to the right person and quick coordination
• Cost reduction
• Ability to track your plant wherever you are with ProManage Mobile integration
• Automatic generation and transmission of predefined report