Walter Tools  

1510 S Batesville Rd
Greer,  SC  29650

United States
203-535-5324
http://www.walter-tools.com
  • Booth: 5035

Walter is one of the world's leading metalworking companies. As provider of machining solutions, Walter offers a wide range of precision tools for milling, turning, drilling and threading applications. Walter works together with its customers to develop custom solutions for fully machining components for use in the aerospace industry, as well as automotive, energy, and general engineering. The company demonstrates its Engineering Kompetenz at every stage of the machining process. As an innovative partner capable of creating digital process solutions for optimal efficiency, Walter is pioneering Industry 4.0 throughout the machining industry. With Regional Headquarters in Waukesha, WI, Walter markets its competence brands Walter, Walter Titex, Walter Prototyp and Walter Multiply through a network of channel partners and field engineers across the USA, Canada, Mexico and Brazil.


 Press Releases

  • Walter is one of the world's leading metalworking companies. As provider of machining solutions, Walter offers a wide range of precision tools for milling, turning, drilling and threading applications. Walter works together with its customers to develop optimum solutions for fully machining components for use in the aerospace industry, as well as automotive, energy, and general engineering.

    The Walter exhibit will feature a huge expansion to the Prototyp brand Advance and Supreme line solid carbide end mills:

    • Over 3000 new inch size products
    • Manufactured in the USA
    • Full line of applications and materials:
      • Supreme line for Titanium and Nickel base alloys
      • Heavy cuts, deep slotting, long axial depth profiling, 5-axis cavity work
      • Advance line for Steel, Stainless, and Cast Iron
      • Advance line for Aluminum and Lightweight materials
    • All industries: Aerospace, Automotive, Mold & Die, Energy, General Engineering.

    In addition to the new end mill line, the Walter exhibit will also feature:

    • New Tiger·tec® Gold high performance cutting material for steel milling, turning and drilling
    • Walter Blaxx™ family of high-performance indexable milling cutters
    • Walter Cut SX grooving system, with a self-gripping, form-locking indexable inserts that provide ideal cutting force for the tool
    • Also featured will be Walter’s expansion to its range of tough, reliable and long-life standard solid carbide deep-hole drills

    Further, the company will feature its new range of Walter counterboring and precision boring tools for diverse machining applications.

    The exhibit will also demonstrate the Walter Online catalog and its tool specific search capabilities, Walter GPS to find optimum machining solutions. www.walter-tools.com/us.

    Walter Prototyp new end mill product line including MA375 Supreme for nickel-based superalloys, MA230 for steel and stainless steel, and MA267 for lightweight non-ferrous materials such as aluminum. 

  • Greer, SC—Walter has introduced its Tiger·tec® Gold PVD grade WSP45G, a new generation of indexable carbide inserts for milling that dramatically expands capabilities for slotting, shoulder and copy milling. The new grade can efficiently process demanding machining applications such as interrupted cuts and difficult materials.

    This new grade is now capable of longer tool life, greater reliability, and approximately 30 percent greater performance in stainless steels (ISO M) and heat-resistant super alloys (ISO S), and up to 75 percent greater performance in steels (ISO P) than comparable grades. With the launch phase now complete, the PVD grade WSP45G Tiger·tec® Gold can be used universally in all standard Walter milling cutters.

            The key to the grade's performance is its next generation coating technology and its special layer structure. The gold colored ZrN top layer facilitates exceptional low-friction characteristics as well as excellent wear detection, thus making it possible to utilize the full potential of the indexable insert to extend tool life. Next, multiple layers of aluminum oxide (Al2O3) increases the inserts temperature resistance.

    All are applied on top of a TiAlN base layer and a premium carbide substrate as a foundation, greatly increasing the overall wear resistance. These properties make the new inserts ideal for challenging conditions, such as interrupted cuts, long overhangs with a tendency to vibrate, or for wet machining.  www.walter-tools.com/us     

     Walter WSP45G Tiger·tec Gold PVD grade for milling.

  • Tiger·tec Gold® turning inserts have increased tool life by an average of approximately 50% thanks to their special multi-layer CVD coating.

    Waukesha, WI—Walter has introduced new grades of Tiger·tec® Gold inserts for turning steel with a variety of both negative and positive geometries. The WPP10G grade is primarily for continuous cuts and highest cutting speeds. The WPP20G is a universal grade ideal for most applications, with an optimized performance between toughness, hardness and tool life. And the tough WPP30G grade is for interrupted cuts and unfavorable machining conditions. Walter now offers users these three Tiger·tec® Gold grades, specially designed for turning operations in steel (with cast iron as a secondary application). In hundreds of customer tests globally these new inserts have increased tool life by an average of approximately 50% thanks largely to their layered structure of coatings.

            A patent-pending, highly textured, multi-layered MT-TiCN layer increases toughness and reduces flank face wear, resulting in lower cost per cutting edge. The inserts’ highly textured Al2O3 layer also minimizes crater wear, and the gold-colored top layer improves wear detection. The gradient carbide substrate boosts wear resistance and toughness. In addition, Walter provides its signature multi-stage post-treatment. This produces an unusually smooth rake face, reducing friction and also increasing toughness.

    This ensures high process reliability in automated processes. With this expansion of the product range, users can now benefit from maximum flexibility and minimal component costs when turning.

    New Walter Tiger·tec® Gold inserts for steel turning. 


 Products

  • Walter Prototyp MA375 End Mill
    Solid carbide milling cutter for machining Inconel & Nickel based alloys
    ...

  • Applications:
    • For difficult to machine materials such as Inconel & nickel based materials
    • Variable pitch and variable indexing for reduced chatter and increase productivity
    • 4-flute for heavy aggressive slotting up to 1/2 diameter, peripheral milling and trochoidal machining
    • 5-flute for slotting up to 1/2 diameter, peripheral milling, trochoidal machining using up to 7% dia
    • 7-flute designed for all hardness levels, hard Inconel and dynamic milling
    • For both roughing and finishing 
    The tool:
    • Developed to machine all ISO S, M, and P materials at the highest level
    • Dc = diameter range 1/8”–1”
    • z4, z5, and z7
    • Cylindrical shank
    • Grades: WJ30EN and WJ30EM coatings for high wear resistance and excellent toughness
  • Walter Prototyp MA377 & MA373 End Mills
    Solid carbide milling cutter for machining titanium & stainless steels
    ...

  • Applications:

    • For use in slotting, peripheral milling, trochoidal & high efficiency milling
    • Long OAL with reduced neck for clearing walls while reaching into deep pockets
    • Increasing productivity
    • Developed to machine all ISO S and M materials at the highest level
    • For both roughing and finishing
    Tool Features:
    • Reduced chatter & increased productivity
    • Unique coating optimized for Titanium and Stainless Steels
    • Corner radii strengthen flute corners and increase tool life
    • 5 flute version offers variable index for roughing & finishing
    • MA373 chipbreaker version  designed for reducing chip nesting and reducing tool pressure
    • Geometry design, along with chipbreakders increase metal removal rate (MRR)
    • Dc = diameter range 1/8”–1”
    • Available in 4, 5, and 7-flute configurations 
    • Grades: WJ30EN and WJ30EM coatings for high wear resistance and excellent toughness
  • Walter Prototyp MD177 & MD173 End Mills
    Solid carbide milling cutter for machining Titanium and high-temperature alloys...

  • Applications:

    • Specifically designed for dynamic milling
    • Excellent process reliability in unmanned machining
    • Geometry for roughing & finishing
    • MD177 supreme finishing face milling cutter creates very smooth surfaces without "waterlines" in deep pockets
    • MD173 equipped with chip breakers that enable excellent chip breaking
    • Developed in the aerospace industry; suitable for all ISO S, P and M machining at the highest level
    Tool Features:
    • 7 flutes for maximum productivity
    • Uneven pitch reduces vibration
    • Unique coating optimized for Titanium and Stainless Steels
    • Geometry design, along with chipbreakders increase metal removal rate (MRR)
    • Dc = diameter range 1/4”–1”
    • Extensive product range: Cutting edge lengths from Lc = 1.2 to 5×Dc
    • Grades: WJ30EN and WJ30EM coatings for high wear resistance and excellent toughness