Ultraflex Power Technologies Corp  

10 Colt Court
Ronkonkoma,  NY  11779-6966

United States
631-467-6814
https://ultraflexpower.com/
  • Booth: 2134

Visit us to learn how UltraFlex Power Technologies can help you with your induction heating needs. With over 25 years of experience in designing and manufacturing high-quality induction heating products and systems, we offer customized solutions that can meet your unique requirements.

Our induction heating systems are ideal for a wide range of applications, including heating, hardening, brazing, and annealing. Discuss your specific induction heating needs with us, and let us provide you with a customized solution that meets your requirements.

By partnering with UltraFlex, you can access our comprehensive engineering and manufacturing capabilities, training and support services, and vast induction experience. Our team is committed to delivering customized solutions that will help you achieve your desired results. Join us at EASTEC 2023 and experience the UltraFlex difference for yourself.


 Products

  • SmartPower™ Systems
    UltraFlex SmartPower™ Compac System is a breakthrough innovation in induction heating technology, featuring the Direct Digital Step™ control algorithm and a unique configurable modular approach....

  • Induction Heating Innovation by UltraFlex
    UltraFlex SmartPower™ Compac Systems
    are configurable and field upgradeable power supplies with output power from 50 to 400kW. Wide output frequency range – two ranges available from 6 to 60kHz and from 40 to 200kHz. Zero downtime can be achieved if an additional module (N+1) is installed in the system. The latest SiC transistor technology and proprietary digital control algorithms ensure optimal performance and maximum efficiency in a wide frequency range. Ultra-flexible, wide range of load impedance matching by utilizing multiple transformer ratios and configurable capacitor banks.

    Configurable to work with single or multiple, independently controlled RF outputs from one cabinet. Can operate with optional heat stations allowing the load coils to be placed remotely. Durable and reliable design with built-in tuning, safety, and diagnostics features.

    Learn more about the Benefits of SmartPower and the Benefits of Modular Induction Heating Systems.

    User Interface
    Industrial control panel – 12” LCD touch
    Advanced and intuitive user interface
    Multiple heating programs and profiles for automatic process control

  • SmartScan™ – Induction Heat Treating Scanner
    The SmartScan™ system is the latest addition to UltraFlex’s smart technology products. SmartScan™ is a flexible and versatile induction heat-treating scanner that can be configured to perform a variety of heat-treating processes....

  • The SmartScan™ system is the latest addition to UltraFlex’s smart technology products. SmartScan™ is a flexible and versatile induction heat-treating scanner that can be configured to perform a variety of heat-treating processes such as hardening, quenching, tempering, and normalizing. It can be configured to operate as a single or dual spindle unit and can accommodate a wide range of part sizes and weights.

    Paired with the SmartPower™ Induction heating power supply, the SmartScan™ can be configured to deliver from 50 to 200kW and from 6 to 200kHz into the heat-treated part, ensuring that any hardening depth and speed can be achieved for a wide range of parts sizes.

    Features:
    Modular vertical scanning system with dual or single spindle
    Precise control of scanning and rotation speed for repeatable results
    Capable of accommodating a wide range of part sizes
    Manual and automated program settings with multiple pre-programmed recipes
    User-friendly touch panel interface loaded with process monitoring and diagnostics features
    Equipped with quick connect coil system for easy replacement of induction coils

  • SOLO Dragon 24 Induction Brazing Cobot
    Dragon RoboStand 24 integrates the  SOLO Series  induction heating system with a Universal Robots cobot to achieve a fully automated brazing process. The induction heating system has successfully replaced the outdated and unsafe torch brazing....

  • The integrated induction coil mounted directly onto the robotic arm is capable of reliably brazing multiple joints by applying controllable heat precisely positioned by the robotic arm.

    The Process:
    Dragon RoboStand 24 can automatically and consistently braze multiple joints located in predefined positions in an assembly. Brazing alloy rings are assembled onto the joints prior to the brazing process. The robotic system is pre-programmed to move to each joint and to apply power for a pre-programmed time to ensure a repeatable and reliable brazing process. An optional automatic wire feeding system can be supplied to feed the brazing alloy instead of using brazing rings.

    The system can accommodate different production line speeds and multiple assemblies. It can be equipped with an optional vision system, capable of recognizing a variety of assemblies and positioning the brazing coil always at the correct joint location.

    It is suitable for brazing copper-to-copper, copper-to-steel, brass-to-copper, and aluminum tubes. It is ideal for flameless brazing of refrigerator compressors, heat exchangers, home appliance components, and complex HVAC assemblies.