Faccin Group  

World's Top Manufacturer of Metal Rolling, Bending & Forming Machines
via dell’Industria, 19
Visano,  Brescia  25010

Italy
+39 030 67 29 300
https://www.faccingroup.com/

• Booth: 1000

The World's Top Manufacturer of Metal Rolling, Bending & Forming Machines, the FACCIN Group will be at FABTECH. Thanks to its three signature brands – FACCIN®, BOLDRINI® and ROUNDO® – offers the widest selection of plate rolls, angle rolls, dished head lines, and special solutions for rolling, bending, and forming metal sheets, profiles, and heads.

MUST SEE INNOVATIONS:

• New Electric Plate Roll
• New Siemens CNC PGS-Absolute
• New EyeBend^TM: Plate Roll Measurement System
• Cloud-Based RSM

WE SPECIALISE IN

• 2-roll, 3-roll and 4-roll plate rolls to bend sheets with thicknesses up to 300 mm with useful working lengths exceeding 18 mt.
• 3 or 4-roll angle rolls, ideal to bend steel bars, tubes, pipes, and profiles. They can bend steel with a section modulus up to Wmax= 20,000 cm³
• Automatic dishing presses with manipulators and flanging machines with capacities up to 80 mm in heads thickness in cold forming and up to 200 mm in hot forming and a diameter of up to 12,000 mm.
• Special rolling systems for onshore & offshore wind tower manufacturing and offshore foundation manufacturing.
• Special machines for shipbuilding and aerospace industries.

 Press Releases

• Powering Precision: Faccin Group's Breakthrough Plate Rolling Solution Transforms MP&C in the US (Apr 24, 2024)

  In today's fast-paced world, the role of industrial technologies cannot be understated. They have become an integral part of our daily lives, making tasks easier and more efficient. Among these technologies, plate rolling machines stand out for their precision, dedication, and constant innovation.

  When it comes to manufacturing plate rolls, Faccin Group is a name that stands-out in the market. With a proven track record of excellence, Faccin Group is committed to designing and producing state-of-the-art metal forming machines that meet the diverse needs of various industries. The Faccin Group comprises three reputable brands: Faccin, Boldrini, and Roundo.

  The group was approached by MP&C, a prominent company seeking a rolling solution that could effectively enhance efficiency, boost accuracy, facilitate staff cross-training for machine operations, and ensure utmost safety during their projects. Understanding the importance of meeting their current production objectives and preparing for future demands, the Faccin Group wholeheartedly committed to finding a solution that would address their needs.

  
  Who is MP&C?

  MP&C, also known as Membrane Process and Controls, is a renowned American company headquartered in Edgar, Wisconsin. Established in 1992, MP&C has earned a reputation as a leading global innovator in membrane filtration technologies. With a strong presence in multiple sectors, including waste-water treatment and pharmaceuticals, MP&C proudly offers its expertise and services to a diverse range of industries. From the design and fabrication of stainless-steel processing equipment to the installation of cutting-edge Membrane Filtration Systems, CIP Skids, ASME Pressure Vessels, Atmospheric Tanks, Process Piping, and many others.

  
  Details and information

  MP&C is always on the lookout for cutting-edge technologies and creative solutions to enhance the effectiveness and worth of each project. When it came to producing roll tank shells, they encountered a hurdle. Their outdated Roundo PS-310 plate roll lacked CNC capabilities, which no longer met the company's evolving requirements. Managing multiple operators was quite a challenge while and training became increasingly burdensome. Additionally, the capacity of their outdated plate roller was also a limiting factor.

  MP&C had clear that when they were ready to upgrade their rolling process, they needed the superior performance and reliability of a Faccin Plate Roll.

  The team at Faccin truly excels in the metal forming world. Working with the Faccin Group was very easy, as confirmed by Luke Stencil, Maintenance Supervisor at MP&C.

  Furthermore, he also adds, I was able to obtain very helpful information regarding different roll options Faccin could provide for us. The Faccin team focused on our application and provided with several options for us unlike other companies. During the evaluation stage, I was able to identify that the roller we had selected would meet all the needs we were looking for. A few of the folks from Faccin even came up to our facility to see our needs, discuss options, and answer all the questions we had. This made Faccin an easy choice for MP&C.

  After careful consideration, MP&C has made the strategic decision to proceed with the innovative 4HEL-3539 model, featuring a cutting-edge 4-roll with linear design.

  
  Implementation  

  Stencil explains that their decision-making process went fairly quickly, as they were able to pinpoint the exact machine, the 4HEL-3539 model, with the support of the Faccin team. The 4-roll plate roll was empowered with by the advanced Siemens PGS-Ultra computerized numerical control. Top and side support completed the line for total automation.

  Once MP&C agreed to the machine, it was here within 5 months. This met our timeline perfectly, as we are doubling our shop capacity and the transition worked out well. The day of delivery was exciting, seeing a brand-new piece of equipment being placed in our facility. Our employees were eager to learn how to use the new equipment, and we knew we would put it to good use immediately. Overall, the experience was extremely easy, and we appreciate the Faccin team! We know they will be our go to for other metal forming equipment.

  The solution has significantly boosted the manufacturing output of tank shells and various circular metal forming shapes at MP&C.

  We rely on the accuracy of the machine to maintain our customer’s highest tolerances. Time and time again is proving itself whether we are rolling something big or small, thick or thin. The quality of the parts rolled on the new Faccin have been amazing! Stencil added.

  
  The results

  MP&C utilizes Key Performance Indicators (KPIs) to effectively monitor and measure safety, quality, delivery, and cost. This enables them to maintain a high level of professionalism in all aspects of their operations.

  Stencil highlighted that this machine has been a much safer machine to work around as most of the moving parts are contained.
  Right away we are noticing an incline in quality, as this machine meets tolerances better, and overall provides a better product. The roller cuts our production time down drastically when making tank shells compared to our previous plate roll. This is incredibly helpful as we work in a world where lead-times are tight! Less time spent means less overall money spent, so the cost savings is valuable as we are able to produce more in a single day. 

  Faccin Group and MP&C have joined forces in their pursuit of innovation and dedication to achieving excellence. Through a strategic collaboration, these industry leaders combine their expertise and resources to fuel mutual growth and success.

  If you are interested in discovering more about the cutting-edge membrane filtration technologies, kindly reach out to MP&C at info@membranepc.com

  For further information, email info@faccingroup.com or meet the Faccin Group on booth # 1000 at Fabtech Canada, in Toronto from June 11-13, 2024.

• Transforming operations at Craig Manufacturing - How the Hartland, NB, manufacturer leveraged plate rolling tech to improve efficiencies (Apr 24, 2024)

  In a fast-paced world, it is impossible to underestimate the significance of advanced industrial technologies streamlining tasks and maximizing efficiency.

  CNC plate rolling machines are a piece of that streamlining effectiveness. They make it possible to roll metal cans and cones, enabling the production of various parts and components across multiple sectors, allowing fabricating shops to maximize their return on investment.

  At FABTECH in Chicago, Craig Manufacturing Ltd. of Hartland, NB, reached out to Faccin Group in search of just such a cutting-edge rolling solution.

  “Craig is committed to obtain reliable up to date equipment with the latest of manufacturing technology for increased production, efficiency, and to produce a high-level product quality,” said company President Ben Craig. “Faccin provided the best option to capture our needs.”

  
  The Legacy

  Established in 1946, Craig Manufacturing Ltd. is a prominent manufacturer of heavy equipment attachments for a variety of machinery, including wheel loaders, excavators, motor graders, dozers, and backhoes in North America.

  Their extensive experience enables them to create tailored solutions to meet the unique requirements of their customers. With an experienced in-house team of sales, engineering, and manufacturing professionals who understand attachment needs, the company is committed to providing quality innovative products.

  In addition to its headquarters in Hartland, NB, Craig also operates two other branches in Canada in Cambridge, Ont., and Blackfalds, Alta. It has also expanded its reach into the U.S. with a branch located in Lawrenceburg, Tenn. With a dedicated team of 245 employees, Craig is committed to providing professional services and maintaining its position as a leading player in the industry.

  
  The Challenge
  
  Craig Manufacturing previously had an older, non-CNC plate roller. Such machines are workhorses in the hands of experienced operators but inevitably struggle to keep up with today’s production demands. Craig required an advanced rolling machine to fulfil a diverse range of roll forming requirements and ensure the production of consistent quality parts and components.

  Having chosen to work with Faccin already, the primary objective was to identify the most suitable equipment from the group's vast product portfolio.

  “We worked with Mike Ballerscheff [of Elliot Machinery] and Javier Lanfranchi [of Faccin Group] to execute analysis of our product to best match the appropriate Faccin equipment for our forming needs,” said Craig. “With everyone’s efforts we hit a home run for fit and function: a one-captures-all model of machine as it satisfies our wide range of roll forming needs to manufacture consistent quality parts.” Craig noted that the decision-making process went quickly thanks to these efforts.

  Craig Manufacturing chose the 4HEL-4034 model, a 4-roll machine with linear design. Craig emphasized that the paramount factors influencing this decision were the quality, service, design, and wide range of equipment functionality.

  
  The Solution

  The 4HEL-4034 model is an advanced 4-roll pyramidal plate roll. It has complete pre-bending capabilities so that there is no need to pre-roll the starting edge on another machine, and a rear side roll for precise and immediate plate alignment. The plate can be securely held between the two central rolls, ensuring safety and accuracy during the rolling process.

  The 4-roll plate roll uses Siemens PGS-Ultra computerized numerical control. Lateral driven roll and a pre-loading system for pinch rolls completed the rolling solution.

  4-roll plate bending machines guarantee greater productivity and are easier to use because you always have control of the plate. The fourth roll means that two rolls always hold and control the plate, whereas with a 3-roll configuration, the plate is released at some stage. This makes full automation with numeric controls possible.

  
  Results and Benefits

  The linear design of the Faccin plate rolling machine has revolutionized Craig Manufacturing's production capabilities and versatility, effectively catering to a diverse array of applications.

  “We utilize this machine within a large percentage of our products: heavy equipment attachments of all types such as but not limited to snowplows, quick couplers, and dig buckets for excavator, loader, and grader attachments of all varieties and sizes.

  “Transforming from a conventional machine to CNC control has drastically increased the overall efficiency of this function in our facility and has increased the quality to another level,” continued Craig. “This in turn increases efficiency of the manufacturing process throughout the downstream functions.”

  Faccin Group and Craig Manufacturing have come together in a strategic partnership, driven by their shared commitment to innovation and excellence. This collaboration of industry leaders unites their vast expertise and resources to foster mutual growth and achieve unparalleled success.

  For further information, email info@faccingroup.com or meet the Faccin Group on booth # 1000 at Fabtech Canada, in Toronto from June 11-13, 2024.

 Products