EOS

28970 Cabot Dr. Ste 700
Novi,  MI  48377

United States
877-388-7916
https://www.eos.info

• Booth: 2639

EOS provides responsible manufacturing solutions via industrial 3D printing technology to manufacturers around the world. Connecting high quality production efficiency with its pioneering innovation and sustainable practices, the independent company formed in 1989 will shape the future of manufacturing. Powered by its platform-driven digital value network of machines and a holistic portfolio of services, materials and processes, EOS is deeply committed to fulfilling its customers’ needs and acting responsibly for our planet.

 Press Releases

• EOS Launches its EOS M 300-4 1kW Metal Additive Manufacturing System at Formnext 2023 (Jan 12, 2024)

  Featuring four, one kilowatt lasers to deliver the power, performance and reliability to maximize production of aluminum and copper applications

  Krailling, Germany, October 25, 2023 – EOS, a leading supplier of responsible manufacturing solutions, is launching the newest member of its EOS M 300 family, the EOS M 300-4 1kW. This new metal additive manufacturing (AM) system boasts four powerful, one kilowatt lasers to meet the production requirements of aluminum and copper 3D printed applications, such as aluminum brackets, holders, antennas, heat exchangers; and copper or copper alloy heat exchangers, inductors, e-mobility components, and more. “The EOS M 300-4 has already proven to be a highly productive AM machine for our customers, but we need to meet the growing market demand of challenging materials like copper and high productivity processes,” said Sebatian Becker, EOS metal systems lead. “The EOS M 300-4 1kW delivers power and productivity at the highest level of reliability to achieve the lowest cost-per-part in the industry.”

  The EOS M 300-4 1kW features:

  • A build volume of 300x300x400mm (11.8x11.8x 15.8in)
  • Four (4) one kilowatt lasers
  • Reliable two (2)-axis scanning units for maximized build efficiency
  • The best cost-per-volume (example: AlSi10Mg)
    • Layer thickness: 80 µm
    • Build rate: 4 x 38.5 mm³/s = 154 mm³/s (555 cm³/h)
    • Minimum relative density: 99.5 %, tensile strength: 350 MPa, yield strength: 205 MPa, elongation at break: 3-5 %

  “Additive manufacturing offers transformative potential, especially for products like aluminum cylinder heads that were traditionally made by diecasting," said Manja Franke, chief strategy officer at AMEXCI, a leading AM company in the Nordics. "The speed and power of new AM platforms, like the EOS M 300-4 1kW, allow us to manufacture complex components, while ensuring enhanced design flexibility, weight reduction and readiness for future emission standards. To rival conventional methods, AM's cost-effectiveness is vital and systems like the EOS M 300-4 1kW offer the possibility to achieve this. Thus, our partnership with EOS aims to maximize productivity and push AM's competitive boundaries.”

  At launch, the EOS M 300-4 1kW is ideal for applications in aviation, energy, government and defense; and mobility/transportation industries that leverage AlSi10Mg, CuCP and CuCrZr. Beginning in 2024, the system material portfolio will expand to include nickelbased alloys, titanium, cobalt chrome, steels and stainless steels, and the new highstrength and anodizable EOS Aluminum Al5X1, the latter material that will also be launched at Formnext 2023.

  The EOS M 300-4 1kW can be further optimized by the robust and reliable Volkmann PowTrex EOS Edition powder handling system with a higher conveying and sieving rate than comparable material handling systems. Additional information about the Volkmann PowTrex EOS Edition will be announced later in 2023. 

  About EOS

  EOS provides responsible manufacturing solutions via industrial 3D printing technology to manufacturers around the world. Connecting high quality production efficiency with its pioneering innovation and sustainable practices, the independent company formed in 1989 will shape the future of manufacturing. Powered by its platform-driven digital value network of machines and a holistic portfolio of services, materials and processes, EOS is deeply committed to fulfilling its customers’ needs and acting responsibly for our planet.

• EOS Metal Material Portfolio Expands with EOS Aluminum Al5X1: High-Strength, Anodizable Aluminum Alloy for Industrial 3D Printing (Jan 12, 2024)

  A superior combination of strength, elongation and cost compared to other aluminum alloys with similar properties for additive manufacturing

  • New, innovative aluminum alloy: lightweight, high strength, elongation and corrosion resistance
  • Single-step heat treatment without water quench
  • Ideal for aviation, space, electronics and transportation industries

  Krailling, Germany, October 18, 2023 – EOS, a leading supplier of responsible manufacturing solutions for industrial 3D printing, today announced the addition of its new EOS Aluminum Al5X1, an aluminum alloy engineered specifically for additive manufacturing (AM), but at a more competitive cost than other aluminum alloys with similar strength and elongation properties. EOS Aluminum Al5X1 delivers excellent performance and material properties with a combination of high strength and elongation, around 410 MPa UTS and 14% elongation.

  Requiring only a single-step heat treatment with no HIP (Hot Isostatic Pressing), organizations manufacture parts faster and at a lower total cost. 3D printed applications using EOS Aluminum Al5X1 can also be electropolished and anodized (Type II and Type III) for both cosmetic (colored) and corrosion resistant protective properties. There are no limits to potential color choices, which could be important to consumer-facing products.

  EOS Aluminum Al5X1 was tested by multiple organizations including world-leading semiconductor, aerospace and defense companies. Early adopters have noted that the material’s exceptional performance combined with the competitive cost-per-part (CPP) has created a strong business case for production implementation.

  “Since early 2023, we have been working to develop Al5X1 performance data and material allowables on behalf of our prime customers,” said Brian Neff, founder & CEO of Sintavia, LLC, a designer and additive manufacturer of mechanical systems for the aerospace and defense industry. “Preliminary results are very promising, and we look forward to introducing Al5X1 across our thermodynamic product lines. Developing a higher performing aluminum alloy is of critical importance not only to us, but also to the industry as a whole.” 

  “A combination of high strength and high elongation for an aluminum alloy is critical for manufacturers in industries like aerospace, but equally crucial is delivering the property combination at a reasonable cost,” said Dr. Ankit Saharan, senior manager of metals technology at EOS. "Also interesting is that since the material can be anodized, this makes it very attractive to OEMs in areas like consumer electronics who are seeking to produce different colored products to suite customers preferences, with the added bonus of corrosion resistance.” 

  About EOS

  EOS provides responsible manufacturing solutions via industrial 3D printing technology to manufacturers around the world. Connecting high quality production efficiency with its pioneering innovation and sustainable practices, the independent company formed in 1989 will shape the future of manufacturing. Powered by its platform-driven digital value network of machines and a holistic portfolio of services, materials and processes, EOS is deeply committed to fulfilling its customers’ needs and acting responsibly for our planet

• EOS North America Introduces ‘AM Turnkey’ to Accelerate Time-to-Production for Tier One Organizations (Mar 11, 2024)

  New, ‘all-inclusive’ consulting program de-risks additive manufacturing while allowing customers to focus on scaling their manufacturing 

  Pflugerville, Texas, August 1, 2023 –EOS North America’s Additive Minds applied engineering group today launched its AM Turnkey consulting program, removing common roadblocks associated with industrial 3D printing by refining all necessary steps for successful additive manufacturing (AM) production. Upon conclusion of an AM Turnkey program, what is delivered is a Proof of Production guarantee on the customer’s own machine(s). 

   

  “AM Turnkey was created based on customer demand,” said Dr. Gregory Hayes, senior vice president of applied technology at EOS North America. “The organizations we work with are typically market leaders, industry disruptors, and national research labs. These clients are working on high priority projects that cannot be delayed by engineering hurdles, AM system installations, and internal team training. Working in tandem with our customers, AM Turnkey brings EOS’ innovation and engineering to bear for their organization, allowing applications to get off white boards and quicky into a state of proven production which they can quickly scale.” 

   

  To accommodate AM Turnkey projects, EOS constructed a dedicated, secure area within its Pflugerville, Texas technical center. The team provides real-time management and oversight of projects by Additive Minds engineers and service technicians. AM Turnkey pilot customers have the option to have badged employees on-site to collaborate directly with EOS on all project stages, from material science to production and post-processing. 

   

  The AM Turnkey program includes:  

  • Detailed project mapping tailored to customer project timelines and requirements 

  • 3D printer set-up, secure system configuration, and a dedicated ITAR compliant machine bay 

  • Full customer access to purchased system for the duration of the project, including access to on-site Additive Minds engineering team 

  • Proof of Production guarantee and training hand-off, based on customer preference 

   

  "The Additive Minds team at EOS is a game changer," said an EOS customer and leading manufacturing partner to the United States Federal Government. "The team was willing to take on an impossible challenge of creating four qualified parts in three months. EOS was willing to accelerate delivery, support, installation, and production over weekends and holidays and coordinate outsourcing of heat treatment and testing." 

   

  “AM continues to carve out its place and grow its share in the greater manufacturing world,” said Glynn Fletcher, president of EOS North America. “AM Turnkey is a unique offering that leverages all the strengths of EOS as an organization to accelerate and de-risk industrial 3D printing applications. It's tailored to organizations who know AM, understand what is required to achieve successful production, and know that working shoulder-to-shoulder with EOS on their own machines will get their applications to production significantly quicker.” 

   

  About EOS   

  EOS provides responsible manufacturing solutions via industrial 3D printing technology to manufacturers around the world. Connecting high quality production efficiency with its pioneering innovation and sustainable practices, the independent company formed in 1989 will shape the future of manufacturing. Powered by its platform-driven digital value network of machines and a holistic portfolio of services, materials and processes, EOS is deeply committed to fulfilling its customers’ needs and acting responsibly for our planet.   

   

• EOS Announces New Addition to its Midframe Industrial 3D Printing Portfolio: The EOS M 290 1kW Metal Additive Manufacturing System (Mar 20, 2024)

  EOS, the leading supplier of responsible manufacturing solutions, has launched the newest member of its EOS M 290 family, the EOS M 290 1kW. This new Laser Powder Bed Fusion (LPBF) metal additive manufacturing (AM) platform is introduced with serial production in mind and the following features:

  Build volume: 250x250x250 mm (9.85 x 9.85 x 9.85in)

  Powerful: One (1) 1,000-Watt laser

  Productive: A volume rate of up to 27.8 (mm³/h)

  Scanning speed: up to 7.0 m/s (23 ft./sec)

  Focus diameter: ~ 90 µm

  
  The EOS M 290 1kW is ideal for a wide range of industries including space, energy, and mobility/transportation. These industries typically leverage copper and copper alloys, where the challenge of 3D printing copper applications, like heat exchangers and inductors, is overcome with the powerful laser and other technologies and materials working in tandem. At launch, EOS Copper CuCp and EOS Copper CuCrZr materials are fully qualified on the system, and additional materials will be added to the machine compatibility portfolio later in 2024.

  “Our award-winning EOS M 290 is one of the most widely used metal AM machines in the world, and now the family is growing,” said Monica Smith, EOS metal product line manager. “Interestingly, the EOS M 290 1kW was developed by EOS’ AMCM group as part of its custom AM portfolio. The call to further commercialize this platform was exceptionally strong due to market demand, so now we are slip-streaming it into EOS’ broader portfolio.”

  One early adopter of the technology was GBZ Mannheim GmbH & Co.KG, a specialized manufacturer of inductors and other highly engineered components to the automotive industry. “Additive manufacturing and the new one-kilowatt technology allow us to design and manufacture copper inductor applications that are more capable, durable and now produced in one piece with no soldering points,” said Thomas Corell, managing director at GBZ Mannheim. “The core elements of inductor applications are now integrated in a single build, and the results are much higher optimization of the cooling channels, lower power consumption during the product lifecycle, and we are seeing great reproducibility on the production-side of things.”

  The EOS M 290 1kW is immediately available for purchase.

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