FASTECH LLC

232 Slayton Ave
Danville,  VA  24540-5195

United States
434-766-6632
http://www.fastech-engineering.com
  • Booth: 2950

Large 3D metal printing capability to tight deadlines  At FasTech, we offer standalone or combined rapid machining and additive 3D metal printing capabilities, with prototyping, design for manufacture, and supply management services:-  Lead times up to ten times faster than traditional metal printing manufacturing methods to meet challenging timelines  Full part reverse-engineering and CAD development services  Turnkey subtractive machining services for one-off components and production runs  Additive services including 3D metal printing with WAAM and LMD-wire technologies A maximum 3D metal printing 5 axis capability of 900mm x 900mm x 700mm & 1100mm x 1400mm x 1550 mm in 3-axis Reduced costs and improved safety thanks to nearly 100% material utilization  Weld deposition in five axes, without printing additional support structures  Industries, where FasTech can add value:-  Aerospace  Space  Power Generation Rail/Rolling Stock  Engines and Turbines  Medical Equipment Agricultural Equipment  Oil & Gas Equipment  Nuclear  Please drop by the FasTech stand to find out more – you can find us on Booth 2950. We would love to see you.  


 Press Releases

  • Meltio, a disruptive laser metal deposition technology manufacturer, today announced that Fastech Inc. a Virginia-based manufacturing solutions provider with WAAM (wire arc additive manufacturing), CNC, and reverse engineering capabilities, providing an ‘End-to-End solution to the industry’ – joined Meltio’s manufacturing partner network in the US. This agreement is another step forward in Meltio’s commitment to be a reliable and firm ally of all industries to revolutionize their manufacturing and repair processes of metal parts with materials such as stainless steels, nickel, and titanium, among others. The new alliance strengthens Meltio’s presence in the US.

    Fastech is a Virginia-based additive and subtractive manufacturing services company that applies wire arc additive manufacturing (WAAM), CNC, and reverse engineering techniques, to provide an end-to-end manufacturing solution to a variety of industries. After verifying the vast advantages of Meltio’s unique wire-laser metal 3D printing technology, Fastech incorporated this innovative technology into its portfolio by acquiring a Meltio system. 

    Alan Pearce, CEO of Fastech explained: “We at Fastech are excited to start this great partnership with Meltio to continue our growth trajectory. This partnership will enhance our capabilities to provide an ‘End-to-End’ solution for our customers. The Meltio Engine Robot Integration will allow us to print metals in an environment using a 6-axis robotic system. This grants us to manufacture very large Titanium components, as well as other reactive alloys within this homogeneous environment, assuring the utmost level of quality every day.”

    Mr. Pearce continued: “The ability to undertake a build volume for components up to 6 ft cubed, using wire and laser can be beneficial in the manufacturing thin, more detailed features seamlessly whilst maintaining excellent mechanical properties. Furthermore, our
    post-processing 5-axis machining services, full component 3D dimensional inspection, as well as offering nondestructive and destructive inspection of test specimens, closes the gap to complete our customers’ DED needs with our ‘End-to-End’ Service.”

    The Meltio Engine Robot Integration is the perfect platform for large and complex 3D printing, repair, cladding, and feature addition. It also allows for the creation of highly complex parts with machining tolerances in the same process.

    lw-ded-meltio-head

    Meltio’s cutting-edge multi-metal 3D printing technology precisely stacks weld beads on top of one another when introduced into a laser-generated melt pool. The process uses commodity welding wire, the cleanest, safest, and lowest-cost metal feedstock on the
    market. The Meltio Engine integrates impeccably with both robotic as well as CNC equipment, bringing new metal additive manufacturing capabilities to a wide range of industries and applications.

    Meltio declared: “Fastech will play a crucial role in Meltio’s manufacturing network by supporting the ever-growing demand for wire-laser metal 3D printed parts from the North American market. This demand comes mainly from a very large pull from defense, heavy machinery, energy, oil and gas, and automotive and aerospace sectors. This is an example of how Meltio partners can develop third-party solutions to meet the industry needs and contribute to the development of our technology and application development alongside end-users.”

    About Fastech
    Fastech offers 3D metal printing, CNC machining, and reverse engineering services to
    produce complex parts in both small and large quantities.

    About Meltio
    Meltio takes metal additive manufacturing to the next level by developing high-performance, affordable, and easy-to-use metal 3D printing solutions using wire-laser metal 3D printing technology. The company’s mission is to delight customers, partners, and employees by pioneering the development of affordable metal 3D printing systems that are reliable, safe, and powerful, continually reinforcing their status as disruptors

  • The Navy is Docking in Danville – A $28.8 Million Investment

    The economy in Danville, VA is about to get a boost in the form of a new manufacturing center. The Center for Manufacturing Advancement (CMA) represents a $28.8 million investment in the Danville area and will be home to the Navy’s new Additive Manufacturing Center of Excellence (CoE). This is great news for the city and its residents!
    Governor Glenn Youngkin was in Danville to celebrate the ribbon cutting.

    “When we are thinking about the future of our own national security, we have to have these capabilities to make sure that these supply chains are here in the US and that we can protect and advance them and all of that comes together around this particular initiative,” said Youngkin about the new manufacturing facility.

    What Is Additive Manufacturing?

    Additive manufacturing is a process of making three-dimensional objects from a digital file. It involves building up an object by depositing material one layer at a time. This is in contrast to traditional subtractive manufacturing methods, such as final machining of castings or forgings, where material is removed from a workpiece to create the desired shape.

    The Navy’s New Center of Excellence

    The Navy’s new additive manufacturing CoE will be located within Danville’s CMA on the Institute for Advanced Learning and Research campus. The purpose of the CoE is to help the Navy keep pace with rapidly changing technologies.

    Additive Manufacturing has many benefits, but there are a few that are particularly well-suited for the needs of the Navy. First, AM can be used to create complex parts and shapes that would be difficult or impossible to make using traditional methods. This gives the Navy more flexibility when it comes to designing and procurement of parts for their fleet. Finally, because AM produces less waste material, it is more environmentally friendly than traditional manufacturing methods.

    We are excited to leverage our new Center for Manufacturing Advancement and work with the Navy and other partners,” said Telly Tucker, President, IALR. “ATDM is one of the strongest examples of what full integration of industry in the training process looks like, by bringing key partners together to be vested in the time-to-talent process and ensuring the unique requirements of shipbuilders and suppliers are achieved quickly to meet the demands of our nation’s defences.”

    The announcement of the Navy’s new additive manufacturing center is great news for Danville and its residents. This type of investment will help create jobs and grow the local economy. In addition, it will also help raise awareness about additive manufacturing and its potential applications. We are excited to see what this new initiative will achieve!

    FasTech LLC changing the Manufacturing Game

    If you’re in the business of manufacturing parts, then you know that to succeed you need both quality and speed. The faster you can get your product to market without complications, the better. That’s where FasTech comes in. The leading company based in Danville, VA. specializes in rapid machining and additive 3D metal printing of BIG components, which means they can produce customers parts up to ten times faster than traditional additive manufacturing methods. Plus, their state-of-the-art equipment and skilled team of engineers mean that clients are getting the best possible product at the best possible price. FasTech LLC is all about changing the manufacturing game and they are excited to be part of this amazing project in collaboration with Austal USA and the Navy.

    “Danville was chosen as the site for their facility due to its proximity to major universities like Virginia Tech and the University of Virginia, which both boast strong research and development programs. In addition, Danville is within a two-hour drive of nearly 80% of the U.S. population, making it an ideal location for distribution”, said Alan Pearce, Chief Executive Office at FasTech LLC.

    The Navy is always looking for ways to stay ahead of the curve, and its Additive Manufacturing AM CoE reflects just that.

    “FasTech LLC is proud to be a part of such a significant project and grateful to be supported by such great leadership from both Austal USA and the Navy. We are 100% committed to supporting our Navy and meet their strategic goals by driving AM forward. We are excited to see what the future holds for additive manufacturing and our team is working hard on developing new technologies and manufacturing processes that will push the boundaries of what’s possible within the industry. With our expertise, we are confident that we will be a key contributor to make the AM CoE a success,” said Richie Barker, Chief Operating Officer at FasTech LLC, while pointing at the 3D Printed Prototype they have developed together.

  • President Biden launches AM Forward Initiative

    Fastech was proud to be invited to join President Biden in Hamilton, Ohio along with our key customer, Siemens Energy, for the launch of the AM Forward initiative. The programme is a partnership of several large US equipment manufacturers with America’s small and medium-sized organisations and designed to help speed up of the adoption of additive manufacturing. The AM Forward Initiative should also improve the competitiveness of small-and-medium-sized manufacturers, to create, and sustain high-paying manufacturing jobs, and to improve supply chain resilience through greater adoption of additive manufacturing across the United States.

    During President Biden’s visit the importance additive manufacturing, often known as 3D metal printing, was highlighted: some vital, complex parts used in many sectors, simply could not be produced using conventional methods. Additive manufacturing facilities in the US also have the advantages of ensuring supply chain security, speed and reduced costs.

    “We discussed with the President the importance of the availability highly trained additive manufacturing specialists in today’s current tight labor market – and which is one of our critical challenges at FasTech,” explained Alan Pearce, CEO of FasTech. “We work closely with Institute of Advanced Learning and Research in Danville as well as the local community college, the Danville Community College, which is outstanding in training machining and additive technology specialists. In particular, their third year Integrated Machining Technology Programme is used as our benchmark qualification: a standard all our engineers must achieve to ensure a good mix of skills – part manufacturing technician, part engineer.”

    The AM Forward initiative is important to businesses such as FasTech in providing a more stable order book from large US equipment manufacturers, training the future workforce with the required skills and providing high quality, well paid jobs for the next generation.

    Watch video on the link: https://www.independent.co.uk/video/news/biden-manufacturers-ohio-economy-b2073396.html

  • FasTech joins the Additive Manufacturing Consortium

    FasTech LLC is delighted to now be a member of the Additive Manufacturing Consortium (AMC). Founded in 2010, by EWI, the consortium brings together more than 50 members worldwide with the goal of accelerating the manufacturing readiness of metal additive manufacturing technology. 

    AMC members are drawn from global industry, including aerospace and heavy equipment manufacturers, research and development organisations, government agencies and academia and provides an important forum for collaboration, pre-competitive research projects, partnerships on government funding opportunities and high-quality networking within the industry. 

    A large proportion of AMC’s income is invested in research initiatives with current 2022 projects including the continued assessment of additive manufacturing technologies, low angle printing without supports and the optimization of process parameters for thin wall structures. 

    “We are extremely proud to be a member of the Additive Manufacturing Consortium,” explains Alan Pearce, CEO of FasTech. “As a US-based middle market metal additive manufacturing company, our sector experience should provide some useful insights to other members at the quarterly meetings and help shape the technical research projects undertaken going forward. With this in mind, we are particularly pleased to be joining the Summer Meeting in Buffalo on the 3rd and 4th August and having the opportunity to present on “3D Metal Printing Applications When using Wire Arc Additive Manufacturing (WAAM) Technology”. Our presentation will highlight some of FasTech’s recent experiences plus provide a number of practical case studies on reverse engineering, 3D metal printing and post machining operations when using WAAM as the foundational printing technology.”


 Products

  • Laser Wire DED Metal Printing services (LW-DED)
    We are a leading Wire DED End-to-End Service provider.

    We can print parts up to 1.8m diameter with our ARMC-P Laser Wire DED cell powered by Meltio.
    ...

  • The system can print large parts and can achieve intricate geometries with its multi-axis robotic architecture in a wide range of materials including titanium, aluminum, copper, carbon steel, mild steel, stainless steel and Inconel.

    Contact us for more info at askus@fastech-engineering.com

  • Wire Arc DED Metal Printing Services (WAAM)
    We are a leading Wire DED End-to-End Service provider.

    With our 2x Gefertec arc605 we are able to print up to 10lb/h or 5kg/h large and complex geometries....

  • Get in touch with us for more information at askus@fastech-engineering.com
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