BluePower Casting & Powder Production Systems

The new Atomizer Solution by BLUE POWER and AMAZEMET – from alloy creation to powder within 1 hour

In cooperation with AMAZEMET, a Warsaw University of Technology company, BLUE POWER has developed an extremely compact Ultrasonic Atomization Unit for R&D purposes and small powder batch production. While BLUE POWER has 25 years of experience in induction melting technology, AMAZEMET provides know-how in ultra-high temperature ultrasonic technology and materials science in additive manufacturing.

The Atomizer Unit enables almost anybody to produce small batches of high-quality, spherical powder for the same target application as gas atomized powder at an affordable price and without having a complex infrastructure.

The AUS 500 is available in different batch sizes from 0.25-0.7l. The melting and alloying of the material in the crucible takes place with an indirect induction system (e.g. graphite crucible) or a direct induction system for high temperatures (ceramic crucible). With a diversity of optional features, the machine could be equipped according to the specific requirements.

1 or 2 Stage Air Classifier systems for the precise separation of metal powders The AC series Air Classifiers are designed for the precise separation of metal powders into fine and coarse powder fractions especially in the range < 25 µm, where conventional sieving operations fail.

For processing of small to medium size powder batches
Due to the Easy-to-Clean concept our Air Classi ers are ideally suited for any production with the need for frequent alloy or desired particle size changes, and especially for precious and other specialty metals. These characteristics qualify the AC series machines for applications in research and development and also for large systems with a throughput of up to 200 kg / h (bronze or steel) and with double stage classification.

Classification under protective gas atmosphere: the G versions AC 1000 G / 3000 G
We particularly recommend the AC G-series for the separation of metals or alloys where the uptake of oxygen, moisture, or contamination from the room air must be avoided. An oxygen measuring system controls the process according to the set values. For example, a defined target O2 value can be programmed for the process start. For the classification of reactive metals, please contact us for more information.

Cut point and separation precision
The cut point can be shifted by vaying the classifier wheel speed and the fan settings over a wide range while maintaining a very high separation precision.