Sustainability

Video: AM for Repair of Large Shafts

Wind power shafts that might once have been scrapped are now returned to service. See the robotic directed energy deposition (DED) and shaft preheating system developed by Ikergune, Izadi and Talens.

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Mold Tooling

Make Every Shot Count: Mold Simulation Maximizes Functional Parts From Printed Tooling

If a printed tool only has a finite number of shots in it, why waste any of them on process development?

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Production

3 Attributes of the “Second Wave” of AM Part Producers

Successful contact manufacturers in additive look more and more like successful contract manufacturers in general.

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Automation

NPE 2024: Additive Manufacturing Assisting, Advancing the Plastics Industry

Exhibitors and presenters at the plastics show emphasized 3D printing as a complement and aid to more traditional production processes.

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Robots

Robotics Integrator Leverages 3D Printing for Faster Automation Deployment

Rapid Robotics helps manufacturers get up and running with automation quickly, by providing robots that arrive pretrained and already equipped with tooling which is often 3D printed.

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Colibrium Additive
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Automation

NPE 2024: Additive Manufacturing Assisting, Advancing the Plastics Industry

Exhibitors and presenters at the plastics show emphasized 3D printing as a complement and aid to more traditional production processes.

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Mold Tooling

Daimler, OMIC Evaluate Wire-Fed DED for Moldmaking

3D printing a core and cavity on machine from Gefertec, followed by machining, allowed for a complete mold tool to be produced in three days.

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3D Printed NASA Thrust Chamber Assembly Combines Two Metal Processes: The Cool Parts Show #71

Laser powder bed fusion and directed energy deposition combine for an integrated multi-metal rocket propulsion system that will save cost and time for NASA. The Cool Parts Show visits NASA’s Marshall Space Flight Center.

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Convey metal powders with PowTReX from Volkmann
FormNext Chicago
Additive Manufacturing Conference
FormNext Chicago
Latest Issue

Metal

LPBF

Additive Manufacturing Versus Cavitation

The design freedom possible with laser powder bed fusion (LPBF) metal 3D printing is making it faster and easier to produce complex anticavitation devices for valves.

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Postprocessing

Video: Ergonomics and Economics of Really Big Laser Powder Bed Fusion

The DMP Factory 500 solution currently operating at CIMP-3D offers a look at the equipment and steps necessary to 3D print metal parts at large scale.

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Machining

Push-Button DED System Aims for Machine Shop Workflow in Metal AM

Meltio M600 metal 3D printer employs probing, quick-change workholding and wire material stock to permit production in coordination with CNC machines.

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Polymer

FFF

UltiMaker Targets Light Industrial Applications With 3D Printer Designed for the Factory Floor

The company’s Factor 4 3D printer introduced this week is designed to complement conventional manufacturing equipment including CNC machining and automation.

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Polymer

7 Things You’ll Learn at the NPE2024 3D Printing Workshop

Are you a molder, toolmaker or OEM looking to adopt 3D printing? Here are 7 lessons about this technology that will be explored during a workshop at NPE2024: The Plastics Show.

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Production

Complete Speaker Lineup Announced for the 3D Printing Workshop at NPE2024: The Plastics Show

Presentations will cover 3D printing for mold tooling, material innovation, product development, bridge production and full-scale, high-volume additive manufacturing. 

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Composite

Composites

Eaton Developing Carbon-Reinforced PEKK to Replace Aluminum in Aircraft Air Ducts

3D printable material will meet ESD, flammability and other requirements to allow for flexible manufacturing of ducts, without tooling needed today.

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Postprocessing

Video: Reinforcing (and Joining) Parts After 3D Printing

Reinforce 3D has developed a method that can be applied to strengthen 3D printed parts by feeding continuous fiber and resin through them. The technique also enables joining parts of various materials and manufacturing methods.

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Production

Next-Gen Horse Trailers to Be Built With Robotic 3D Printing

Double D Trailers is currently developing a prototype horse trailer that will be made with large-format additive manufacturing. The technology brings potential benefits for labor, weight and design features to this subset of recreational vehicles.

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IMTS2024
AM Radio
The Cool Parts Show
Colibrium Additive
8 Cool Parts From Formnext 2023: The Cool Parts Show #65

8 Cool Parts From Formnext 2023: The Cool Parts Show #65

Video: Binder Jetting Production Workflow at Freeform Technologies

Video: Binder Jetting Production Workflow at Freeform Technologies

Multimaterial, Self-Sensing, 3D Printed Scoliosis Braces

Multimaterial, Self-Sensing, 3D Printed Scoliosis Braces

What Is Neighborhood 91?

What Is Neighborhood 91?

Video: Intelligent Layering Metal 3D Printing at 3DEO

Video: Intelligent Layering Metal 3D Printing at 3DEO

Cool Parts

3D Printed Ductile Spikes for Better Sound Quality: The Cool Parts Show Bonus

Work on 3D printing flexible metal bellows has led to other applications, including the development of ductile spikes that sit between a speaker and the surface below to help limit vibration and isolate the audio equipment. 

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Basics/101

AM 101: What Is Binder Jetting? (Includes Video)

Binder jetting requires no support structures, is accurate and repeatable, and is said to eliminate dimensional distortion problems common in some high-heat 3D technologies. Here is a look at how binder jetting works and its benefits for additive manufacturing.

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Large Format

Velo3D Develops Supplier Network to Scale Production of Sapphire XC Machine (Includes Video)

The company’s larger size machine is also the machine seeing larger demand. Successful integration of subassembly suppliers with the company’s own production in California began this year.

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Are You a 3D