Ultraflex Power Technologies Corp  

10 Colt Ct
Ronkonkoma,  NY  11779-6948

United States
760-981-4323
https://ultraflexpower.com
  • Booth: 138

Join us at the Southtec trade show and witness the cutting-edge advancements of UltraFlex Power Technologies. With over 25 years of experience, UltraFlex has become a leading name in the induction heating industry. Our commitment to excellence is evident in our reliable and flexible induction heating products and systems.

Discover the versatility of our induction heating systems, designed to excel in various applications such as hardening, heating, annealing, and brazing. We take pride in our ability to create customized solutions that precisely meet your unique requirements. Share your specific needs with our expert team, and we will craft a tailor-made solution exclusively for you.

By partnering with UltraFlex, you gain access to a wide range of benefits, including our extensive engineering and manufacturing capabilities, comprehensive support services, and profound expertise in induction heating. We are dedicated to delivering exceptional solutions that help you achieve your desired outcomes. Make sure not to miss the opportunity to experience the remarkable UltraFlex difference at Southtec 2023.


 Products

  • SOLO Dragon 24 Induction Brazing Cobot
    Dragon RoboStand 24 integrates the  SOLO Series  induction heating system with a Universal Robots cobot to achieve a fully automated brazing process. The induction heating system has successfully replaced the outdated and unsafe torch brazing....

  • The integrated induction coil mounted directly onto the robotic arm is capable of reliably brazing multiple joints by applying controllable heat precisely positioned by the robotic arm.

    The Process:
    Dragon RoboStand 24 can automatically and consistently braze multiple joints located in predefined positions in an assembly. Brazing alloy rings are assembled onto the joints prior to the brazing process. The robotic system is pre-programmed to move to each joint and to apply power for a pre-programmed time to ensure a repeatable and reliable brazing process. An optional automatic wire feeding system can be supplied to feed the brazing alloy instead of using brazing rings.

    The system can accommodate different production line speeds and multiple assemblies. It can be equipped with an optional vision system, capable of recognizing a variety of assemblies and positioning the brazing coil always at the correct joint location.

    It is suitable for brazing copper-to-copper, copper-to-steel, brass-to-copper, and aluminum tubes. It is ideal for flameless brazing of refrigerator compressors, heat exchangers, home appliance components, and complex HVAC assemblies.

  • SmartScan™ – Induction Heat Treating Scanner
    The SmartScan™ system is the latest addition to UltraFlex’s smart technology products.
    SmartScan™ is a flexible and versatile induction heat-treating scanner that can be configured to perform a variety of heat-treating processes....

  • The SmartScan™ system can be configured to operate as a single or dual spindle unit and can accommodate a wide range of part sizes and weights.
    Paired with the SmartPower™ Induction heating power supply, the SmartScan™ can be configured to deliver from 50 to 200kW and from 6 to 200kHz into the heat-treated part, ensuring that any hardening depth and speed can be achieved for a wide range of parts sizes.

    Features:

    • Modular vertical scanning system with dual or single spindle
    • Precise control of scanning and rotation speed for repeatable results
    • Capable of accommodating a wide range of part sizes
    • Manual and automated program settings with multiple pre-programmed recipes
    • User-friendly touch panel interface loaded with process monitoring and diagnostics features
    • Equipped with quick connect coil system for easy replacement of induction coils
    • Easy load/unload and part-centering system for manual or automated part loading
    • Integrated water-to-water cooling unit and quenching system with filtration
    • Remote diagnostic module, industry 4.0 ready (optional)
  • Smart Power™ Systems
    Ultraflex SmartPower™ Compac System is a breakthrough innovation in induction heating technology, featuring the Direct Digital Step™ control algorithm and a unique configurable modular approach....

  • Smart Power™ Systems are configurable and field upgradeable power supplies with output power from 50kW to 400kW.
    Wide output frequency range – two ranges available from 6kHz to 60kHz and from 40kHz to 200kHz.
    Zero downtime can be achieved if an additional module (N+1) is installed in the system.
    The latest SiC transistor technology and proprietary digital control algorithms ensure optimal performance and maximum efficiency in a wide frequency range.
    Ultra-flexible, wide range of load impedance matching by utilizing multiple transformer ratios and configurable capacitor banks.
    Configurable to work with single or multiple, independently controlled RF outputs from one cabinet.
    Can operate with optional heat stations allowing the load coils to be placed remotely.
    Durable and reliable design with built-in tuning, safety, and diagnostics features.

    Learn more about the Benefits of Smart Power and the Benefits of Modular Induction Heating Systems.