CERATIZIT USA Inc  

2050 Mitchell Blvd
Schaumburg,  IL  60193-4544

United States
800-783-2280
ceratizit.com
  • Booth: 1509

CERATIZIT Group has been a pioneer in developing innovative solutions for tooling and hard material technologies for over 100 years. We continuously develop and test products and processes to guarantee your business meets its strategic goals to ensure future profitability.

Part of the CERATIZIT Group, CERATIZIT USA designs and manufactures high-quality standard and custom tooling for the metalworking industry. With headquarters in Schaumburg, Illinois, CERATIZIT USA is a solutions and service provider for many different industry segments, including automotive, aerospace, and heavy machining. With a highly specialized staff, expansive product portfolio, and an International Traffic in Arms Regulations (ITAR) registration, CERATIZIT USA provides manufacturers with the complete application engineering, service, and training support needed for maximum productivity and cost-effectiveness. 

To learn more about the hard material technologies, visit us at ceratizit.com. For precision cutting tools information, visit us at cuttingtools.ceratizit.com.


 Show Specials

  • BUY 20 INSERTS, GET 10 FREE*

    CTCP115-P
    ▲ ISO-P15
    ▲ Wear-resistant grade with high degree of elevated-temperature resistance for steel machining with optimum tool life
    ▲ High cutting speeds
    ▲ Maximum productivity
    ▲ For continuous cutting applications

    CTCP125-P
    ▲ ISO-P25
    ▲ Universal carbide grade for steel machining
    ▲ Excellent balance between toughness and temperature resistance
    ▲ High level of reliability for machining general steel
    ▲ Excellent for fluctuating cutting conditions, from finishing to roughing

    CTCP135-P
    ▲ ISO-P35
    ▲Tough carbide grade for interrupted cuts
    ▲ Guaranteed process security
    ▲ For low cutting speeds and unstable conditions

    About Dragonskin
    The Dragonskin coating technology offers maximum protection against external influences and effectively minimizes premature tool wear. The perfect combination of state-of-the-art high-performance substrates and innovative coating structure achieves high cutting speeds and increased process security. A proven increase in performance of up to 80% provides you a significant competitive advantage.
    Benefits of the Dragonskin coating:
    • Considerably less wear and therefore lower costs per unit
    • Perfect chip flow coupled with increased tool life
    • Minimal chip adhesion
    • Reduced cutting pressure

    *Learn more here

  • BUY 20 INSERTS, GET 10 FREE*

    CTPX710 & CTPX715 Features
    Outstanding performance in the machining of steel, stainless steel, super alloys and non-ferrous metals
    AITiN coating with Dragonskin technology combined with the optimized microstructure and a special fine-grained carbide ensure this grade can be used for a wide range of applications and materials
    Dragonskin coating technology creates a smooth surface, improves chip control and reduces adhesion
    Very high coating thickness guarantees dimensional stability and process security of the insert

    About Dragonskin
    The Dragonskin coating technology offers maximum protection against external influences and effectively minimizes premature tool wear. The perfect combination of state-of-the-art high performance substrates and innovative coating structure achieves high cutting speeds and increased process security. A proven increase in performance of up to 80% provides you a significant competitive advantage.
    Benefits of the Dragonskin coating:
    • Considerably less wear and therefore lower costs per unit
    • Perfect chip flow coupled with increased tool life
    • Minimal chip adhesion
    • Reduced cutting pressure

    *Learn more here


 Press Releases

  • NEWS RELEASE

    MEDIA CONTACTS:

    CERATIZIT Group

    Angie Roxas

    Marketing Manager, Cutting Tools

    551.238.8122 | angie.roxas@ceratizit.com

    or

    dgs Marketing Engineers

    Chuck Bates

    Vice President

    317.813.2230 | bates@dgsmarketing.com

    CERATIZIT MaxiMill 273 Maximizes Productivity With 16 Useable Cutting Edges  

    Schaumburg, IL, February 1, 2023 – For the utmost in milling productivity, the CERATIZIT MaxiMill 273 Shell Face Milling Cutter provides 16 useable, axially adjustable cutting edges that allow for higher feed rates and guarantee exceptional surface finishes. The MaxiMill 273 is part of CERATIZIT’s line of indexable milling cutters that provide quality and flexibility for all milling operations, whether face milling, shoulder milling or high-feed milling.

    The MaxiMill 273 combines all the advantages of positive and negative inserts in one cutter that boosts stability and cost-effectiveness while reducing vibration for superior surface finishes. With an approach angle of 44.6and a maximum feed rate of 2 mm/rev., the MaxiMill 273’s high insert thicknesses and strong obtuse corner angles improve stability and contribute to excellent system reliability.

    Long, consistent tool life enables lights-out, unmanned production thanks to CERATIZIT’s state-of-the-art Dragonskin insert coating technology and efficient wear protection. Plus, the Dragonskin coating gives the inserts added strength for even the most demanding of machining conditions.

    The MaxiMill 273 is exceptionally easy to use and utilizes a very simple clamping mechanism that makes incorrect insert clamping virtually impossible, even without additional clamping devices. The cutter allows users to quickly exchange inserts while the tool remains in the machine to significantly shorten setup time.

    See the MaxiMill 273 in action 

    View new product videos now at www.CuttingTools.CERATIZIT.com or on the CERATIZIT YouTube channel and learn how the MaxiMill 273 with positive cutting edge geometry is essential for face milling, slot milling and chamfering operations. Also watch machining demonstrations of the MaxiMill 273 cutting steel components.

    About CERATIZIT USA, Inc.

    Part of the CERATIZIT Group, CERATIZIT USA designs and manufactures high quality standard and custom tooling for the metalworking industry.  With headquarters in Schaumburg, Illinois, CERATIZIT USA is a solutions and service provider for many different industry segments, including automotive, aerospace, and energy. With a highly specialized staff, expansive product portfolio and an International Traffic in Arms Regulations (ITAR) registration, CERATIZIT USA provides manufacturers with the complete application engineering, service and training support needed for maximum productivity and cost-effectiveness. For more information visit www.CuttingTools.CERATIZIT.com or call 1-800-783-2280.

  • CERATIZIT Tackles Multiple Materials at SOUTHTEC   

    Schaumburg, IL, August 24, 2023 – Job shops work hard to adapt and respond quickly to evolving customer needs, and shop readiness was top of mind when CERATIZIT planned their line-up for SOUTHTEC 2023, October 24-26. In booth #1509 at the Greenville, South Carolina show the company will feature innovative cutting tool solutions that prepare shops of all sizes to machine a broad spectrum of materials and improve sustainability.   

    “We listen to our customers,” explains Dan Cope, Executive Vice President of Cutting Tools, CERATIZIT USA. “Shops of all sizes are faced with machining a variety of materials or new materials to stay competitive, and we are meeting the challenge with them.”  

    For turning, CERATIZIT will highlight indexable inserts and the KOMtronic U-axis system. With common steel turning operations in mind, CERATIZIT’s standard coated-carbide ISO-P steel insert grades are highly engineered for increased productivity and feature advanced substrates and geometries.

    From CERATIZIT’s X7 Line of indexable inserts, the company’s CTPX710 and CRPX715 are designed specifically for difficult to machine materials. The X7 Line turning grades are next generation, high-performance substrates that offer outstanding performance when machining steel, stainless steel, superalloys and non-ferrous metals.

    Both ISO-P and X7 Line inserts are reinforced with an AITin-based coating applied by the company’s proprietary Dragonskin coating technology. The microstructure of the coating has been optimized to resist heat, less tool wear and process security.

    For non-rotationally symmetrical parts, CERATIZIT’s freely programmable KOMtronic U-axis system makes any turning and contouring operation possible. When combined with custom-made front tools and the optimum selection of inserts, the system successfully performs contours in bores as well as external machining operations. Additionally, the system allows shops to use standard machines.

    SOUTHTEC guests seeking milling solutions can visit CERATIZIT’s booth for insert grades to machine heat resistant superalloys (HRSA), slot milling cutters and solid carbide end mills. 

    CERATIZIT’s CTCS245 and CTC5240 inserts also include Dragonskin coating technology and were specifically developed for milling applications of nickel-based and titanium-based alloys respectfully. The inserts crossover to other HRSA materials as well, including Inconel.

    The MaxMill Slot-SX is a milling cutter system that closes the gap of milling tools with indexable inserts to machine steel, stainless steel, cast iron, non-ferrous and HRSA. Internal coolant holes ensure optimum chip control.   

    CERATIZIT’s P007 and P556 solid carbide end mills are protected with the Dragonskin coating and built for roughing and finishing for a wide range of applications. The tools provide a high value-to-performance ratio, an H6 shank tolerance, unequal index and variable helix. Additionally, the four flute P007 and five flute P556 designs will set the stage for new products CERATIZIT has planned in 2024.   

    “It is our responsibility on behalf of our customers to look to the future,” adds Cope. “We will bring that forward thinking to the show in October.”  

    About CERATIZIT USA, Inc.

    Part of the CERATIZIT Group, CERATIZIT USA designs and manufactures high quality standard and custom tooling for the metalworking industry.  With headquarters in

    Schaumburg, Illinois, CERATIZIT USA is a solutions and service provider for many different industry segments, including automotive, aerospace, and energy. With a highly specialized staff, expansive product portfolio and an International Traffic in Arms Regulations (ITAR) registration, CERATIZIT USA provides manufacturers with the complete application engineering, service and training support needed for maximum productivity and cost-effectiveness. For more information visit www.CuttingTools.CERATIZIT.com or call 1-800-783-2280.

  • Standardized PCF calculation and classification model

    CERATIZIT S.A., Mamer, Luxembourg (Headquarters), 26 June 2023

    CERATIZIT, a Plansee Group company, will introduce the first standard for calculating and classifying the CO2 footprint of carbide products at EMO Hanover 2023, the world's leading trade fair for production technology. In combination with a scoring and classification system, the Luxembourg-based carbide specialists promise an increase in transparency with carbon footprint at a product level and encourage other players in the carbide industry to take part.

    "Our goal is to establish a common standard on the market for calculating and classifying the carbon footprint of cutting tools, hard material solutions and tungsten carbide powders. In this way, we will be able to provide customers the carbon footprint transparency they require," explains Executive Board Spokesman Dr Andreas Lackner. Similar to the scoring systems for electrical devices, motor vehicles and food, customers should be able to know and assess a product’s footprint with a single glance. The alphabetic PCF classification (Product Carbon Footprint) can be added to any product sheet or sales document. Over the coming months, CERATIZIT will roll out the PCF classification across its product portfolio, introduce related products and services and encourage customers, partners and other industrial players to adopt the newly developed standard.

    Corporate carbon footprint as a prerequisite

    Serving as the basis for the PCF calculation is the respective Corporate Carbon Footprint (CCF), i.e., the CO2 footprint of the entire company. In accordance with the ISO 14067:2018 standard, the PCF includes not only the emissions attributable to Scopes 1 and 2, but also the upstream part of Scope 3 emissions, which can be allocated to specific products (purchased goods and services, upstream transportation and distribution, as well as waste generated from operations). To add extra emphasis on customer needs, CERATIZIT uses the cradle-to-gate approach and excludes downstream emissions.

    Thanks to a fully integrated supply chain for raw materials, CERATIZIT is able to determine precise data for the PCF. “Our ambition is to lead the carbide industry into a sustainable future. However, it is up to customers to decide whether to opt for a standard product with detailed PCF transparency or a solution with a particularly low CO2 footprint. With our standard, we offer the basis for making informed decisions with ease,” says Dr Andreas Lackner.

    Recycled premium grades for rods and wood working

    For customers seeking to actively reduce the PCF in their own product range, the carbide grades of the upGRADE range from CERATIZIT provide effective and innovative solutions available for immediate use. The CT-GS20Y grade for rods for cutting tools and the KLC20+ grade for wood working are both produced from more than 99% strictly selected secondary raw materials and combine premium performance with a particularly low PCF, which is on average around 60% below the PCF of corresponding standard CERATIZIT grades.

    Caption

    CERATIZIT has introduced the first standard for calculating and classifying the CO2 footprint of carbide products.


 Products

  • UP2DATE - New developments & product enhancements
    CERATIZIT's newest products in our newest UP2DATE eCatalog! Experience our product brochures in a complety new and interactive way with embeded videos, links to jump directly to our products, clickable URLs, and scanable QR codes....

  • CERATIZIT's newest products are in our latest UP2DATE eCatalog! 

    HyPower - We are expanding our range of hydraulic chucks to include two high-performance adapters that deliver outstanding radial run-out accuracy and optimal vibration damping.
       - HyPower – Rough for demanding rough machining operations
       - HyPower – Access 4.5° for optimum accessibility in the machining zone

    Efficient drilling exchangeable inserts - High quality machining at an affordable price. Our WPC – Change and the matching WPC – Change UNI exchangeable inserts give you both. We achieved this by combining the advantages of our WPC high-performance drill with the flexibility of an exchange system – for quicker changeovers and the lowest possible material usage.

    MaxiMill 273-08 - The turbo roughting tool gets under the surface. Face mill 
    The proven MaxiMill 273 face mill with 16 cutting edges per indexable insert 
    from CERATIZIT has a new addition. To meet market requirements when roughing steel and cast iron with a cost-effective and high-performance tool system, the MaxiMill 273 now has an update for ap depths of cut of up to 5 mm or 6 mm. With its double-sided octagon milling inserts, the MaxiMill 273-08 sets the standards when it comes to cost-effectiveness.

    UP2DATE-02-2023 (ceratizit.com)

  • The new disc milling cutter MaxiMill – Slot-SX
    The specialist tool for the best chip control: the MaxiMill – Slot-SX side and face milling cutter stays cool while machining slots and grooves and performing parting off processes!...

  • The MaxiMill slot milling cutter system closes a gap in the range of milling tools with indexable inserts  with a single programme for slot milling which can be used to machine slots and grooves and perform parting off processes reliably. The series is based on existing grooving inserts from the SX system and therefore covers virtually the entire range of possibilities for ISO P/M/K/N/S. With its wide range of tool carriers, MaxiMill – Slot-SX offers the choice between the most common DIN connections, by thread or via a shell mill adapter. 

    All the benefits of the MaxiMill – Slot-SX at a glance
    Slot milling system with thro’ coolant up to 250 mm in diameter
    Excellent performance and process security via internal coolant supply 
    Chip-free grooves through internal coolant holes: no chip jams or time-consuming removal of chips
    Reliable indexable insert programme with wide range of applications
    Indexable inserts from the SX grooving system are used
    Diverse range of carriers with different DIN connections, via thread or shell mill adapter
    Easy handling through patented SX assembly key

    MaxiMill – Slot-SX | slot milling system | CERATIZIT

  • Indexable inserts for machining ISO-P steels
    ISO-P steels are extremely diverse and correspondingly challenging. The versatile range of ISO-P indexable inserts impresses with high-performance solutions for the universal turning and drilling of ISO-P steels....

  • Thanks to a CVD multilayer coating with the latest Dragonskin coating technology, the indexable inserts are ideally suited to versatile steel machining. In combination with a balanced carbide base substrate, the new grades in the ISO-P category have a wide application area with improved wear resistance. They also have wear detection which means that the wear on the multi-edged indexable insert is easier to see and can be identified with a quick glance. This allows the machine operator to easily identify any issues.

    CTCP115-P
    ▲ ISO-P15
    ▲ Wear-resistant grade with high degree of elevated-temperature resistance for steel machining with optimum tool life
    ▲ High cutting speeds
    ▲ Maximum productivity
    ▲ For a smooth cut

    CTCP135-P
    ▲ ISO-P35
    ▲ Tough carbide grade for interrupted cuts
    ▲ Guaranteed process security
    ▲ For low cutting speeds and unstable conditions

    CTCP125-P
    ▲ ISO-P25
    ▲ Universal carbide grade for steel machining
    ▲ Excellent balance between toughness and elevated-temperature resistance
    ▲ High level of reliability for machining general steel
    ▲ Excellent for fluctuating cutting conditions, from finishing to roughing


    Indexable insert grade for turning ISO-P steels | CERATIZIT | KOMET | WNT