Nidec Machine Tool America LLC  

46992 Liberty Dr
Wixom,  MI  48393-3601

United States
248-669-6136
http://www.nidec.com
  • Booth: 3223

NIDEC Machine Tool Corporation (formerly Mitsubishi Heavy Industries Machine Tool Co.) has over 80 years of subtractive machine building experience. The LAMDA DED system and the first prototype machine was completed in 2014.

NIDEC Machine Tool America is the North American support, service and sales group for NIDEC LAMDA laser powder DED additive manufacturing systems.

The LAMDA DED machines are distinctive for several reasons:

Local Shield - The NIDEC local shield was developed in house with extensive use of CFD. The local shield function prevents material degradation by metal oxidation without bulky chambers, and enables large scale printing with high productivity at low cost. Its local shielding performance has reached the top level in the world.

Monitoring and Feedback - The in-process monitoring feedback system features a high-speed processing algorithm (340fps) LAMDA observes the molten state of the metal with a camera and stores the images as traceability data for the printing process, while its unique high-speed image processing algorithm instantly feeds back changes in feature values to the laser oscillator and mechanical equipment to modify the laser irradiation energy, molding speed, etc. to stabilize printing quality. The stored data provides a full build map and quality documentation. In addition, an AI-based monitoring algorithm has been developed and  incorportated. This protects the process from anomolies by stopping the process before errors negatively effect the print.

LAMDA200 200mm X 200mn X 200mm - LAMDA500 five axis 500mm X 500mm X 500mm - LAMDA2000 2500mm X 90nn X 1000

Any custom size is available. Modular kits for retrofitting and robot applications are also available.


 Press Releases

  • For Immediate Release

    September 22st, 2023

     NIDEC Machine Tool America Installs LAMDA500 Powder DED Metal 3D Printer

    • NIDEC’s Wixom, MI facility is ready for testing, prototypes and demonstrations
    • The new machine features the world’s fastest monitoring and feedback system for DED printing

    Wixom, MI- NIDEC Machine Tool America’s Vice President Dwight Smith announced today that it has installed the LAMDA500, a mid-size model of NIDEC’s powder DED metal 3D printer series. To accommodate the diverse shapes of industrial metal components, LAMDA500’s maximum additive manufacturing dimensions are 500mm x 500mm x 500mm, with standard five-axis functionality. The LAMDA 500 is the mid-size machine with both the LAMDA200 and the very large LAMDA2000 in NIDEC’s standard lineup.

    According to Smith, “The LAMDA500 is immediately available for test printing of customer components, material testing, and multi-material development.” Capable of titanium, aluminum, copper, as well as gradient two material printing, the highly advanced Local Shield allows printing of reactive materials without an inert gas chamber by shielding the melt pool and cooling zone via the CFD designed nozzle. AI is implemented to detect and prevent errors before they impact the additive process.

    LAMDA500 performs stable and high-quality additive manufacturing by using the specially developed local shield nozzle and the monitoring feedback system – both unique technologies of NIDEC’s LAMDA series.

    LAMDA500 powder DED metal 3D printer

     

     

    Designed for production of metal components used in aerospace, space, automotive products and construction equipment among others. A two-axis table is installed standard to enable fully five-axis additive manufacturing.  By using a high accuracy and rigid five-axis machining center from Nidec OKK Corporation (formerly OKK Corporation), and integrating the functions required for a metal 3D printer, Nidec developed a flexible and capable system. In addition, a fully integrated closed loop monitoring system controls laser power for consistent build quality and thermal performance as well as providing documentation of the build quality.

    Nidec developed and implemented two unique technologies for the LAMDA series. The local shield nozzle utilizes an inert gas shield to enable high-quality metal manufacturing without an environmental chamber, while the monitoring feedback system controls and optimizes the manufacturing conditions to enable high-accuracy, long-term, and stable manufacturing. The latest iteration of the Nidec-developed coaxial nozzle, the local shield area was expanded to 45 times its previous size to improve the manufacturing speed and metal quality.  In addition, LAMDA machines are equipped with an AI (artificial intelligence) technology-based function to monitor additive manufacturing conditions. The system is capable of quickly detecting abnormalities during an additive manufacturing process – detecting and preventing errors before they occur. 

    Using the technology to continuously spray metal powder from a nozzle, the laser melts and solidify the powder with base materials to manufacture an intended shape. DED metal 3D printers are used for multi-layer materials and components composed of multiple different materials. With the optional second hopper providing powdered metal, LAMDA systems can switch materials during a manufacturing process producing functional gradient materials, which are printed by changing the blend of materials during the manufacturing process.

    LAMDA500’s main specifications

    Model

    LAMDA500

    Max. AM dimensions (mm)

    500 x 500 x 500

    Laser output (kW)

    1-2-4-6

    Number of powder feeder hoppers

    1-2

    NC axis table

    2-axis table (standard)

    Machine size (mm)

    4,000 x 6,000

    Machine weight (Kg)

    11,000

    -###-

    Contact Dwight Smith – dwight.smith@nidec.com 248-756-0894

    www.nidec-machinetoolamerica.com


 Products

  • NIDEC LAMDA500
    The LAMDA500 is the five axis, dual powder, laser DED system from NIDEC Machine Tool with a build size of 500mm X 500mm X 500mm. Local Shield technology eliminates the need for an environmental chamber....

  • To accommodate the diverse shapes of industrial metal components, LAMDA500’s maximum additive manufacturing dimensions are 500mm x 500mm x 500mm, with standard five-axis functionality. The LAMDA 500 is the mid-size machine with both the LAMDA200 and the very large LAMDA2000 in NIDEC’s standard lineup.

    The LAMDA500 is immediately available for test printing of customer components, material testing, and multi-material development. Capable of titanium, aluminum, copper, as well as gradient two material printing, the highly advanced Local Shield allows printing of reactive materials without an inert gas chamber by shielding the melt pool and cooling zone via the CFD designed nozzle. AI is implemented to detect and prevent errors before they impact the additive process.

    LAMDA500 performs stable and high-quality additive manufacturing by using the specially developed local shield nozzle and the monitoring feedback system – both unique technologies of NIDEC’s LAMDA series.

    Designed for production of metal components used in aerospace, space, automotive products and construction equipment among others. A two-axis table is installed standard to enable fully five-axis additive manufacturing.  By using a high accuracy and rigid five-axis machining center from Nidec OKK Corporation (formerly OKK Corporation), and integrating the functions required for a metal 3D printer, Nidec developed a flexible and capable system. In addition, a fully integrated closed loop monitoring system controls laser power for consistent build quality and thermal performance as well as providing documentation of the build quality.

    Nidec developed and implemented two unique technologies for the LAMDA series. The local shield nozzle utilizes an inert gas shield to enable high-quality metal manufacturing without an environmental chamber, while the monitoring feedback system controls and optimizes the manufacturing conditions to enable high-accuracy, long-term, and stable manufacturing. The latest iteration of the Nidec-developed coaxial nozzle, the local shield area was expanded to 45 times its previous size to improve the manufacturing speed and metal quality.  In addition, LAMDA machines are equipped with an AI (artificial intelligence) technology-based function to monitor additive manufacturing conditions. The system is capable of quickly detecting abnormalities during an additive manufacturing process – detecting and preventing errors before they occur. 

    Using the technology to continuously spray metal powder from a nozzle, the laser melts and solidify the powder with base materials to manufacture an intended shape. DED metal 3D printers are used for multi-layer materials and components composed of multiple different materials. With the optional second hopper providing powdered metal, LAMDA systems can switch materials during a manufacturing process producing functional gradient materials, which are printed by changing the blend of materials during the manufacturing process.

    coaxial nozzle, the local shield area was expanded to 45 times its previous size to improve the manufacturing speed and metal quality.  In addition, LAMDA machines are equipped with an AI (artificial intelligence) technology-based function to monitor additive manufacturing conditions. The system is capable of quickly detecting abnormalities during an additive manufacturing process – detecting and preventing errors before they occur. 

    Using the technology to continuously spray metal powder from a nozzle, the laser melts and solidify the powder with base materials to manufacture an intended shape. DED metal 3D printers are used for multi-layer materials and components composed of multiple different materials. With the optional second hopper providing powdered metal, LAMDA systems can switch materials during a manufacturing process producing functional gradient materials, which are printed by changing the blend of materials during the manufacturing process.

    LAMDA500’s main specifications

    Model

    LAMDA500

    Max. AM dimensions (mm)

    500 x 500 x 500

    Laser output (kW)

    1-2-4-6

    Number of powder feeder hoppers

    1-2

    NC axis table

    2-axis table (standard)

    Machine size (mm)

    4,000 x 6,000

    Machine weight (Kg)

    11,000


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