Ultraflex Power Technologies Corp  

10 Colt Court
Ronkonkoma,  NY  11779

United States
631-467-6814
https://ultraflexpower.com/
  • Booth: 1552

Come to the Westec trade show to explore how UltraFlex Power Technologies can assist you with all your induction heating needs. Our company has over 25 years of experience creating and producing reliable and flexible induction heating products and systems. We specialize in designing customized solutions that can meet your requirements.

Our induction heating systems are perfect for an array of applications, including hardening, heating, annealing, and brazing. Share your specific induction heating needs with us, and we will develop a customized solution tailored to your specifications.

When you partner with UltraFlex, you gain access to our broad engineering and manufacturing capabilities, support services, and vast knowledge of induction heating. Our team is devoted to delivering customized solutions that will assist you in achieving your desired outcomes. Don't miss the opportunity to experience the UltraFlex difference at Westec 2023.


 Products

  • SOLO Dragon 24 Induction Brazing Cobot
    Dragon RoboStand 24 integrates the  SOLO Series  induction heating system with a Universal Robots cobot to achieve a fully automated brazing process. The induction heating system has successfully replaced the outdated and unsafe torch brazing....

  • The integrated induction coil mounted directly onto the robotic arm is capable of reliably brazing multiple joints by applying controllable heat precisely positioned by the robotic arm.

    The Process:
    Dragon RoboStand 24 can automatically and consistently braze multiple joints located in predefined positions in an assembly. Brazing alloy rings are assembled onto the joints prior to the brazing process. The robotic system is pre-programmed to move to each joint and to apply power for a pre-programmed time to ensure a repeatable and reliable brazing process. An optional automatic wire feeding system can be supplied to feed the brazing alloy instead of using brazing rings.

    The system can accommodate different production line speeds and multiple assemblies. It can be equipped with an optional vision system, capable of recognizing a variety of assemblies and positioning the brazing coil always at the correct joint location.

    It is suitable for brazing copper-to-copper, copper-to-steel, brass-to-copper, and aluminum tubes. It is ideal for flameless brazing of refrigerator compressors, heat exchangers, home appliance components, and complex HVAC assemblies.

  • Smart Power™ Systems
    Ultraflex SmartPower™ Compac System is a breakthrough innovation in induction heating technology, featuring the Direct Digital Step™ control algorithm and a unique configurable modular approach....

  • Smart Power™ Systems are configurable and field upgradeable power supplies with output power from 50kW to 400kW.
    Wide output frequency range – two ranges available from 6kHz to 60kHz and from 40kHz to 200kHz.
    Zero downtime can be achieved if an additional module (N+1) is installed in the system.
    The latest SiC transistor technology and proprietary digital control algorithms ensure optimal performance and maximum efficiency in a wide frequency range.
    Ultra-flexible, wide range of load impedance matching by utilizing multiple transformer ratios and configurable capacitor banks.
    Configurable to work with single or multiple, independently controlled RF outputs from one cabinet.
    Can operate with optional heat stations allowing the load coils to be placed remotely.
    Durable and reliable design with built-in tuning, safety, and diagnostics features.

    Learn more about the Benefits of Smart Power and the Benefits of Modular Induction Heating Systems.

  • SmartScan™ – Induction Heat Treating Scanner
    The SmartScan™ system is the latest addition to UltraFlex’s smart technology products.
    SmartScan™ is a flexible and versatile induction heat-treating scanner that can be configured to perform a variety of heat-treating processes....

  • The SmartScan™ system can be configured to operate as a single or dual spindle unit and can accommodate a wide range of part sizes and weights.
    Paired with the SmartPower™ Induction heating power supply, the SmartScan™ can be configured to deliver from 50 to 200kW and from 6 to 200kHz into the heat-treated part, ensuring that any hardening depth and speed can be achieved for a wide range of parts sizes.

    Features:

    • Modular vertical scanning system with dual or single spindle
    • Precise control of scanning and rotation speed for repeatable results
    • Capable of accommodating a wide range of part sizes
    • Manual and automated program settings with multiple pre-programmed recipes
    • User-friendly touch panel interface loaded with process monitoring and diagnostics features
    • Equipped with quick connect coil system for easy replacement of induction coils
    • Easy load/unload and part-centering system for manual or automated part loading
    • Integrated water-to-water cooling unit and quenching system with filtration
    • Remote diagnostic module, industry 4.0 ready (optional)

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