PowerFilm, Inc  

Ames,  IA 
United States
https://www.powerfilmsolar.com
  • Booth: 741


PowerFilm offers custom solar solutions for IoT power needs.

Want to extend battery life and reduce battery replacement costs? PowerFilm Solar designs, manufactures, and assembles custom power solutions ranging from a few microwatts up to several kilowatts. We specialize in IoT solutions using amorphous silicon material that can be optimized for use in outdoor or indoor environments. 

Want to extend battery life and reduce battery replacement costs? 

PowerFilm Solar designs, manufactures, and assembles custom power solutions ranging from a few microwatts up to several kilowatts. 

We specialize in IoT solutions using amorphous silicon material that can be optimized for use in outdoor or indoor environments. 

We’ve been providing customer-driven solar solutions for over 30 years including custom panels, encapsulation and substrates, and complete solution designs.

Brands: PowerFilm Soltronix


 Products

  • Solar Development Kit with e-peas PMIC and CAP-XX
    DEV-EPEAS-CAPXX makes integrating solar into electronics simple. It includes an e-peas AEM10941 high-performance energy harvesting PMIC, PowerFilm’s thin-film indoor and outdoor solar panels, and CAP-XX supercapacitors....

  • The Solar Development Kit with e-peas PMIC and CAP-XX Supercapacitors (DEV-EPEAS-CAPXX) makes integrating solar into electronics simple. It includes an e-peas AEM10941 high-performance energy harvesting PMIC, PowerFilm’s thin-film indoor and outdoor solar panels, and CAP-XX thin prismatic supercapacitors.

    BUY SOLAR DEVELOPMENT KIT

    The AEM10941 efficiently extracts energy from the solar modules, which can be stored in a rechargeable element while also providing two independent regulated voltages to power IoT devices. The integrated power management supports multiple storage element charge configurations, including, Li-Po, Li-ion, LiFePO4, Solid State, and Single/Double cell supercapacitors. Configurations are easily selected by moving pin jumpers to desired positions.

    Use Indoor Light series panels for indoor applications and use Classic Application panels for outdoor environments. Solder on the Cap-XX devices to run your IoT device without battery. 

    See Quick Start Guide for details on configuring storage element type and other board options.

    Panel Specifications

    Indoor Series      

    LL200-2.4-37

    1000 lux:

    • 0.462mW
    • 0.220mA
    • 2.1V

    200 lux:

    • 0.07W
    • 0.044mA
    • 1.6V

    Classic Application

    MPT2.4-21

    100% Sun

    • 32mW
    • 14.2mA
    • 2.4V

    25% Sun

    • 7.7mW
    • 3.2mA
    • 2.4V

    System Diagram

    AEM-PF-EVK Solar Development Kit with e-peas PMIC Diagram

    Board Layout

    e-peas Development Kit Board Layout

    Use Cases - Power Sources For

    • BLE Beacons and Tags

    • E-Paper Displays

    • Telematics

    • Smart Locks

    • Thermostats

    • Smart Windows and Shades

    • Wireless Sensors

    • Wearables

    • Field and Herd Monitoring

    • Other Low Power Electronics


    Features

    Energy Harvester and Power Management

    • Cold start at 3μW 380mV

    • Global quiescent current of 400nA

    • MPPT ratio configured to 70%

    • Storage element voltage protection

    • Primary battery with minimum voltage protection

    • Two LDO power output rails with enable pins

    • Dual cell supercapacitor balancing circuit

    • Internal boost converter (up to 95%): 50mV to 5V

    Cap-XX Supercapacitors

    • DMT3N4R2U224M3DTA0 4.2V, 220mF, 21 x 14 x 2.2 mm, -40 to 85°C, ESR 300mΩ
    • DMF3Z5R5H474M3DTA0 5.5V, 470mF, 21 x 14 x 3.2 mm, -40 to 70°C, ESR 45mΩ
    • High power output for peak current loads (low ESR)
    • Sufficient energy storage to handle power surges (high capacitance)
    • Wide operating temperature range (-40°C – +85°C)

    Supercap Charge TImes

    Connectors

    • Screw connector for PowerFilm PV cell

    • Screw connector for storage element

    • Multiple PCB footprints for supercapacitors

    • Screw connector for primary battery

    • Screw connector for HVOUT LDO output (80mA)

    Configuration

    • CFG selection jumpers for storage element type

    • Resistors footprints for custom mode

    • Jumpers for output enable/disable

    • Jumpers for primary battery option

    • Jumper for supercapacitor cell balancing circuit enable

    Size

    • 58 mm x 49 mm

    • 4 x M 2 5 Mounting holes

    IV Curves

    Indoor Series

    LL200-2.4-37 IV Curve

    Classic Application

    MPT2.4-21 IV Curve 25% & Full Sun

    Notes

    Harvesting indoor light with the paired LL200-2.4-37 panel provides approximately 80μW in a low light luminosity (200 lux). After eight hours of exposure, the AEM10941 harvester will collect about 1.8 J of energy.

    Harvesting outdoor light with the paired MPT2.4-21 panel provides approximately 6.8mW under indirect or ambient sunlight (25% of direct sunlight). After eight hours of exposure, the AEM10941 harvester will collect about 156 J of energy.

    AEM10941 Efficiency

    products_dev kits_aem-pf-evk_AEM10941_1mA efficiency graphproducts_dev kits_aem-pf-evk_AEM10941_10mA efficiency graph

    products_dev kits_aem-pf-evk_AEM10941_100mA efficiency graphproducts_dev kits_aem-pf-evk_AEM10941_100µA efficiency graph

    BUY SOLAR DEVELOPMENT KIT

  • Solar BLE Reference Designs
    PowerFilm’s BLE Reference Designs provide examples of ultra-low-power BLE solutions, energy harvesting PMICs, and how PV cells can be mounted to a PCB via conductive epoxy or FPC connectors....

    • PowerFilm’s BLE Reference Designs provide examples of ultra-low-power BLE solutions, energy harvesting PMICs, and how PV cells can be mounted to a PCB via conductive epoxy or FPC connectors.

      Each of the three designs features a complete energy harvesting power management solution and Nordic nRF52832 SoC. They are a perfect starting point and guide for developers using PowerFilm’s flexible solar with Nordic BLE or other IoT products. 

      Visit the PowerFilm BLE Reference Design Github Page for detailed technical information, software, and hardware documentation. 

      VISIT OUR WEBSITE

      Standard BLE Design

      Features a compact PV module SMT mounted to the circuit board via conductive epoxy. This design can run with a battery, supercap, or bank of standard capacitors. The e-peas AEM10941 charges the storage element and manages the power delivered to the Nordic BLE device. A custom direct power output feature maximizes efficiency and storage when using capacitors. 

      Breakout pins provide access to the complete feature set of the AEM PMIC, which can be re-configured via solder bridge jumpers.  

      At 200 lux, this design supports the Nordic blinky, HRM, beacon, and OTA DFU example applications with power left over to implement additional functions. 

      Flexible BLE Design

      This is a flexible version of the standard BLE design, which takes full advantage of the thin/flexible nature of PowerFilm PV modules. 

      Implemented on a two-layer flex PCB, there is only limited access to reconfigure the AEM PMIC. 

      Mini BLE Design 

      The mini BLE reference design features a smaller PV cell mounted with FPC connector tabs. The panel tabs insert on the top side, and the panel is folded around and mounted to the backside.

      This design is battery-less and relies on a 500uF capacitor bank for storage. A simple comparator-based circuit charges the capacitors and manages power delivered to the Nordic BLE device.

      At 200 lux, this design supports the Nordic blinky, HRM and beacon example applications. 

      Components

      • Standard, Flex, or Mini circuit board assemblies

      • LL200-3.6-75 or INP3.6-24x44T Indoor Solar Panels (SMT mounted)

      • Instructions, HW/SW files, and product documentation

      Use Cases - Power Source and Integration Guide

      Wireless connectivity is now standard in modern electronics and the growing IoT and sensing industries. Many applications in this area, especially ultra-low-power BLE, can run entirely from an indoor solar energy harvesting solution.

      • BLE Beacons and Tags

      • Smart Windows and Shades

      • E-Paper Displays

      • Wireless Sensors

      • Telematics

      • Wearables

      • Smart Locks

      • Field and Herd Monitoring

      • Thermostats

      • Other Low Power Electronics

      nRF52832 Nordic BLE Module

      Fully functional BLE module configured for ultra-low-power operation. Connects to iOS and Android devices through Nordic’s example mobile applications.

      • iOS and Android connectivity
      • IO Break-out connectors for additional sensors or components
      • Segger Embedded Studio project solution files
      • Small footprint with compact meandering antenna design
      • Built-in DC/DC converter to support a wide range of operating voltages (1.7-3.8V)

      e-peas AEM10941 Energy Harvesting and Power Management IC

      The AEM10941 IC uses ultra-low-power boost converter technology to efficiently extract energy from the indoor solar. At the same time, the integrated power management is configured to charge a corresponding storage element used to power the rest of the circuitry. Compatible storage elements technologies include Lithium rechargeables, thin-film, solid-state, NiMH, and (super)capacitors. 

      • MPPT Input with low voltage boost converter with up to 95% efficiency

      • Regulated LDO power output between 1.2 and 3.3V (selectable/adjustable)

      • Control module for powering devices directly from the storage element

      • Over/under voltage storage element protection

      • High-efficiency cold start functionality 

      • Adjustable charge/protection voltage setpoints

      • Primary battery backup

      • Dual cell supercapacitor balancing circuit

      • Small footprint with few external components required

      Panel Specifications 

      Indoor Series

      LL200-2.4-37

      1000 lux:

      • 0.449mW
      • 0.214mA
      • 2.1V

      200 lux:

      • 0.068mW
      • 0.043mA
      • 1.6V

      Indoor Series

      INP3.6-24x44T

      1000 lux:

      • 1.354mW
      • 0.423mA
      • 3.2V

      200 lux:

      • 0.031mW
      • 0.013mA
      • 2.4V

      IV Curves

      Indoor Series

      LL200-3.6-75 IV Curve

      INP3.6-24x44T IV Curve
       

      VISIT OUR WEBSITE


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