HPM Technologie GmbH

Paul-Lechler-Strasse 21
Dettingen An Der Erms,  Reutlingen  72581

Germany
1-203-281-1266
http://www.hpmtechnologie.de
  • Booth: 5765

HPM is a leading manufacturer of minimum quantity lubrication (MQL), providing high quality equipment and lubrication. MQL offers many advantages, the leading advantage being the significant reduction in the amount of lubricant used. Compared to conventional cooling lubrication systems, where there is a typical flood or large-area application, MQL’s require only a few meters of lubrication per hour/per respective process thereby greatly reducing costs. HPM offers modular designs that provide for universally applicable systems that can be individually adapted to any task; for the targeted application of any liquid on surfaces or three-dimensional bodies.

Currently stocked products in the US include a range of spray heads, misting units, select spare parts, as well as two lubrications (SURVOS and SENTOS V-LR3).


 Products

  • INDUSTRIAL LUBRICANTS
    Offering the best solution for your process has always been our motivation. Protecting the environment and people is our passion. With our state-of-the-art fluids from the SURVOS, SENTOS and SAMNOS series, we are optimally equipped for this goal.

    ...

  • HPM LUBRICANTS: can be used on almost all metals and some plastics; they are versatile; leave little to no residue (97% – 100% residue-free); eliminate the need for a cleaning process; allow high cutting speeds without reducing tool life; provide increase in material throughput and provide for better product quality with cleaner parts and products. 

    SENTOS V-LR3

    Our high-performance machining oil SENTOS V-LR3 has a somewhat higher lubricity compared to our SURVOS products. This product also consists of volatile components that evaporate down to a lubrication residue of 3%.

    The long and varied experience of HPM Technologie with processing media, above all in connection with micro spraying systems, has led to an excellent product with very good results.

    All components are approved according to USA-FDA §178.3910 as surface residues for the manufacture of food packaging.

    This makes our SENTOS optimally suited as a lubricant and drawing agent for punching and deep drawing (even with high contact pressures), for cutting and perforation of sheets (aluminum, steel, copper, brass, zinc-plated), including transformer and electric sheets, as well as for painted and coated sheets in particular.

    In addition, our SENTOS is especially well suited for cold profiling, bending and embossing, as a cooling lubricant for sawing, drilling, milling and engraving as well as a lubricant for cutting non-metallic materials.

    SUROVS

    • SUROVS detaches from a workpiece with 100% residue-free evaporation even when the parts lie flat on top of each other.
    • Only selected raw materials of the highest purity are used for SURVOS. One of the main components is dearomatized hydrocarbons of the highest quality. As a metal processing medium that evaporates residue-free, SURVOS combines optimum lubricity with favorable values for evaporation speed, toxicology and environmental protection.
    • All SURVOS products are classified according to REACH (EC 1907/2006) and do not contain any substance that is on the list of candidates for SOVHC.
    • SURVOS does not contain any CFC, PCP or PCT. In addition, all SURVOS products are free of nitrite, chlorine, halogens, nitrosamines, amines and amides.

    SAMNOS STANDARD

    SAMNOS STANDARD is a processing medium that evaporates up to 97% residue-free. This fluid can be used with all materials, including plastic. Due to the special cooling properties of the fluid, SAMNOS Standard is used especially with very demanding machining processes.

    Application areas: Sawing, drilling, engraving, reaming, turning, milling with very high machining parameters and lifetimes of high-alloy steel and stainless steel as well as aluminum, non-ferrous metals and plastic.

  • MINIMUM QUALITY LUBRICATION DEVICES
    Specializing in internal, external, mobile and special solutions we have the perfect device for your company’s needs. Each device is economical, flexible, modular, easy to use and strongly built.
    ...

  • EXTERNAL DEVICES: 

    SERIES TCJ

    For fluid(s) up to a viscosity of max. 100 mm²/s at 20 °C (except for substances containing paint, resin and glue), Do you have a need, then our self-priming systems of the TCJ series are just the right thing for you.

    The advantage of the TCJ system is that it reduces and prevents dirt ingress into your process.

    Both the 10-liter and 25-liter system both are adapted to commercially available fluid containers. This allows the container to be directly changed – without cumbersome refilling. The result is no dirt in the container and thus a process that continues to function optimally.
    System available for up to six spray heads..

    SERIES PPJ

    NEW! Impresses not only with its well-conceived components and size but also with its innovative form.

    This system has combined HPM’s decades of experience in an attractive design. The independent regulation of fluid and spray air pressure achieves excellent results even with higher-viscosity media.

    The PPJ system can be used with our spray heads (starting on p. 20) and the JOP drip-feed dosing device (p. 30) up to a maximum viscosity of 2300 mm²/s at 20 °C or 500 mm²/s at 40 °C (except for substances containing paint, resin and glue).

    SERIES MDJ

    The advantage of our MDJ systems is that they are independent of viscosity. In addition, the MDJ system is easier to use due to the separate regulation of the air and fluid pressure.

    Suitable for all fluids that reach a maximum viscosity of 2300 mm²/s at 20 °C or 500 mm²/s at 40 °C (except for substances containing paint, resin and glue). Module for wall installation consisting of a stainless-steel pressure tank with 10 or 15 liters, fluid filter (100…120), as well as one or more valve modules and a service unit.

    Due to the possibility of regulating the fluid pressure independently of the spray pressure, our MDJ system is also very well suited for larger transfer, profiling or automation systems with a large number of spraying points. We will be happy to plan a special system just for you, simply contact us.

    SERIES PROFIKOMPAKT

    Mobile minimum quality lubrication system for controlled and fine film application of fluids in the low-pressure range according to the injector principle.

    This unit is connected to the customer’s compressed air line via a quick coupler and fastened with the magnetic base at the desired place of installation. The spray head is positioned via the accompanying bracket. A spray jet with a full cone of approximately 15° is created with little overspray at the spray head by switching the solenoid valve on and off.

    Suitable for all fluids with a maximum viscosity of 100 mm²/s at 20 °C and 35 mm²/s at 40 °C (except for substances containing paint, resin and glue).

    Our ProfiKompakt is also available with our precision drip-feed dosing device.

    INTERNAL DEVICES: 

    Breeze technology offer tremendous advantages over the previous classic lubrication applications. HPM Breeze can be used on portal milling machines, turning and milling centers, multi-lobe turning centers, multi-spindle machines and all other machining centers.

    On average, between 5 and 50 ml of lubricant per process hour and tool are used for the machining process. Depending on the requirement of the individual operation (up to 200 ml per process hour) the consumption values can be adjusted for a short time.

    HPM BREEZE IS…

    UPGRADABLE

    • Only an axial spindle rotary feedthrough or similar is required. No change in the spindle is required by our 1 – channel technology.

    FLEXIBLE

    • Response times <0.1 s
    • Can be used between 4-16 bar (depending on tool)
    • Air volume flow from 70-800 NI/min (depending on tool)
    • Consumption between 5-100 ml/h
    • Several spindles can be supplied at the same time
    • The spindle should be suitable for dry running

    OPTIONAL SWITCHING BETWEEN KSS/MMS

    • Various pressures, controllable via NC machine program
    • Oil saturation is additionally adjustable via injectors
    • Capacity is approximately 4 liters

    SPECIAL SOLUTIONS 

    NO SUCH THING AS IMPOSSIBLE.. 

    We approach all our tasks according to this motto. As the result of our modular system, we can find optimum solution for your process working together with.

    As you see, there are no limits to your requirements. Take advantage of our decades of experience in planning special systems. Simply contact us. Together, we will find the best solution for you.

    Some of our offering include but are not limited too: Spray bars and automatic filling

  • SPRAY HEADS
    Efficient, individual, flexible and precise. Each is designed for controlled and fine film application of fluids in the low-pressure range, using the injection principle....

  • Four series of spray heads, each with their own specifications/usage are available. Additionally, HPM offers special solutions which allow for spray heads to be developed for individual needs and requirements.

    SERIES HTR 

    CLASSIC – MOST FREQUENTLY SOLD SPRAY HEAD

    Large channel cross-sections and a direct feed, the HTR spray head can be used with especially critical and viscous media. The metering is controlled at the front of the nozzle.

    SERIES LEO 

    THE NEXT GENERATION OF SPRAY TECHNOLOGY.

    Reduce your cost through reproducible volumetric flow control.

    SERIES PSM 

    SMALL BUT POWERFUL

    The smallest spray head available in the HPM standard range. Suitable for tight installation situations.

    SERIES JOP

    ECONOMICALLY – PRECISLEY – EVENLY AND WITH MINIMAL IMPACT ON PEOPLE AND THE ENVIROMENT

    The JOP precision drip-feed dosing device from HPM is the easy way to dose liquid processing media such as cooling lubricants, oils, lubricants or dispersions precisely and accurately.

    SPECIAL SOLUTIONS 

    ALWAYS THE RIGHT SOLUTION FOR YOUR APPLICATION

    Decisive for the use of a certain spray head is, in addition to the correct area of application, in particular also its installation situation. In many cases, the space conditions, the supply direction for the air and liquid or the ambient temperature are crucial. Over the last decades, we have developed numerous different spray heads for a wide range of requirements.