Bluco Corp

1510 Frontenac Road
Naperville,  IL  60563

United States
  • Booth: B31050

 Press Releases

  • (NAPERVILLE, IL) – Bluco Corporation today launched its Engineering Design Services (EDS) to provide users of Bluco Modular systems with the ability to contract for customized fixture designs. The service will help manufacturers to solve new or unexpected challenges by allowing them to tap into the company’s 30+ years of modular problem-solving expertise.

    The designs created by Bluco engineers will help customers to maximize the inherent benefits of modular systems including faster setup times, improved productivity and better final part quality.

    How it works

    “Bluco’s design process has always started with the customer providing us with CAD models for several of their parts. The fixture design for those parts is included in the initial purchase. That part of the process remains the same,” says the company’s Sales Director, Brian Dodsworth. “What Engineering Design Services offers is a way to generate additional fixture designs out of an existing modular kit.”

    The fee-based service is an ideal value-add for companies without an internal engineering department, or for those that have exceeded their internal design capacity.

    “Before, you had access to our CAD library of modular components, and you could go in and grab what you needed to design fixtures yourself,” says Dodsworth. “That’s still an option. But now you can also have our application engineers design additional fixtures for you. They’ve got insight that comes from working with modular solutions in the field, and they use that insight to our customers’ advantage.”

    A unique offering in the world of fixturing

    Once designed, manufacturers can build and rebuild modular fixtures much faster than traditional ones. But many would rather leave the initial design to Bluco.

    Since Bluco started offering modular fixturing in 1990, they’ve approached modular problem-solving in a way that eliminates design anxiety. “We don’t just hand customers a catalog and ask them to figure it out,” says Dodsworth. “Our approach is all about developing a partnership with our customers — they know we’re in this together. Our job really isn’t done until our customer succeeds.”

    Engineering Design Services is a natural extension of that philosophy. What started as simply the best way to do business has become an important part of the advantage Bluco modular fixturing delivers for its customers.

    Engineers see proof of the benefits of EDS

    The official EDS offering is supported by a full staff of experienced application engineers. Senior engineer Josh Hill has seen firsthand how Engineering Design Services can have an impact for Bluco’s customers.

    “Out of the gate, you’re already getting increased efficiency and accuracy out of modular fixturing. When you add EDS, that’s when we start to see a ‘wow factor’ — customers who are cutting production times by weeks, or reducing rework by huge percentages. It even wows us sometimes, the improvements we can achieve,” Hill says.

    He had one recent customer who took production time on an 18-foot oil pan from one month to two days. “That’s what our design services do, because we’re addressing fixturing, which then impacts the process. You multiply those two factors together, and we’ve seen improvements that are exponential,” adds Hill.

    Part of the reason EDS is able to deliver such substantial improvement is that Bluco engineers are able to make suggestions for additional pieces or components that customers may not even be aware of.

    “Once you’ve got a modular solution, you’re going to naturally think about ways to just rearrange what you’ve got,” says Hill. “That’s a perfectly effective way to go sometimes. But there are situations when we can suggest adding a rail system, a positioner, or even a laser projection system, and now you’re not just fixturing for the sake of holding a part. Instead, we’re fixturing to remove obstacles that were holding you back,” he says.

    Customers get more out of their modular solutions

    EDS provides customers with the peace of mind that they’ve not only made a wise investment, but that the investment can continue to pay off in new ways down the road.

    “Engineering Design Services add another layer of functionality to a modular purchase,” says Dodsworth. “You have a solution that’s already improving efficiency and accuracy, and you’re adding a way to keep going — to achieve even more. It’s really a powerful tool.”

    In addition to offering Engineering Design Services after purchase, Bluco ensures that the modular journey is as effortless as possible from start to finish. Customers can explore modular solutions in Bluco’s Showroom, or prove out their solution in the on-site Validation Center. Initial fixture designs are developed quickly and proposals can be reviewed virtually.

    The company helps customers to set up or install any new solution, and offers free on-site training. They also offer a Limited Lifetime Warranty that covers repair or replacements, as well as an exchange program and lifetime upgrades that keep customers current with the latest in modular innovation.

    Customers can learn more about Bluco modular fixturing at, and more about Engineering Design Services at

  • Got a welding, inspection or assembly fixturing challenge? Bluco application engineers have been providing customized modular solutions for over 30 years. The bigger the challenge, the more awesome the solution — and the results. Modular solutions can take hours off production time, eliminate rework, save floor space and improve final part quality. And that’s only the beginning of what we help our customers achieve. Here’s how it works:

    • UPLOAD CAD models of your parts confidentially at
    • MEET with us virtually or in person to review your design proposal
    • PROVE OUT your customized solution in our Validation Center
    • RELY on us for installation, training and ongoing support

    Whether your challenge is multiple part sizes, a robot cell that’s starving for work, subassemblies that don’t line up, none or all of the above, there is a modular solution. To get started or to learn more, visit, email us at or call 1.800.535.0135.

  • Bookmark our growing library of Application Snapshots to explore real-world modular fixturing solutions. Discover how our team of application engineers have solved welding, robotics, assembly and inspection fixturing challenges like:

    • Large, awkward parts
    • Distortion, pulling and shrinkage
    • Hard-to-reach weldments
    • High mix, low volume work

    Go to to browse modular solutions.


  • Bluco Modular Solutions
    Bluco® helps manufacturers to Make it Better by designing custom modular fixturing solutions that do more than hold work for welding, inspection or assembly. Our solutions also improve efficiency, reduce downtime and deliver quick ROI.

  • Bluco® helps manufacturers to Make it Better by designing custom modular fixturing solutions that do more than hold work for welding, inspection or assembly. Our solutions also improve efficiency, reduce downtime and deliver lightning-fast ROI. And while we have countless innovations to share at FABTECH, one of our most important innovations isn't a product. It's our approach to problem-solving.

    We don't just hand you a catalog and expect you to tell us what you need. Instead, we bring the solutions to you. Our application engineers have the manufacturing experience to understand your challenge, and the modular fixturing know-how to design a versatile, scaleable solution that helps you to overcome today's challenge and to get ahead of tomorrow's.

    Whether you've got parts out of square, shrinkage that leads to rework, finicky mitered corners, heavy parts balanced on saw horses, limited floor space, robots with too much downtime, weld sequences with too many steps, or welders performing acrobatics to reach their work — we've got a modular solution. Share your challenge by visiting or calling 1.800.535.0135. Let's make it better, together.

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