Carell Corporation

PO Box 850
Stapleton, AL 36578-0850

United States
251-937-0947
https://www.carellcorp.com

Booth: B9041

Carell Corporation
Fabrication Machinery Solutions

Plate Rolls • Angle Rolls • Tube Benders
Pipe Benders • Corner Notchers • Horizontal Presses
Rebar Benders • Rebar Shears • Ornamental Benders
Custom Tooling • CNC Controls • Automated Systems
and More!…

Carell Corporation brings you over 28yrs experience in providing worldwide industrial fabricating and manufacturing solutions.
Our team of Application Professionals are committed to the highest standards of quality and performance to offer you a wide range of options that maximize efficiency while matching almost any budget. From the smallest of shops to the largest automated production systems we are here to help you take your efficiency to the next level.

Products: Carell's wide range of Industrial Fabricating Machines, Custom Tooling & Control Options are ready for rapid delivery wherever your location. Our expanded machine shop can satisfy the growing demand for custom tooling of any complexity.

Support: Carell offers expert support for the life of your machine. Our Technicians can rapidly assist you with application evaluations, solutions and technical information. We are designed to Roll!

Service: Carell's in house service department of Certified Technicians keep all equipment in a perfect state of readiness for immediate shipping. Our Service & Support are ADDED VALUES to every machine sold. We are here to assist you during and after the warranty period.

Call Us Today!

Show Specials

ETM80 "TOUCH" HEAVY DUTY TUBE & PIPE BENDER (Sep 12, 2022)

The CARELL ETM80 "TOUCH" rotary draw bending machine is a powerful and precise no mandrel tube bending machine designed for all types of tubes and profiles. Diameter Range is up to 2½" Sch40 Pipe and bends over 180° with top finish quality in seconds. The “Digital Programming Touch Screen” stores up to 99 programs of 5-stop sequence bending operations with automatic adjustment for material springback. Each project can be stored as a repeatable program. https://www.carellcorp.com/specials Now In Stock!

G50HV ANGLE ROLLS (Sep 12, 2022)

The CARELL GALILEO G50HV Series are Heavy Duty, 3 Roll Universal Bending Machines with SOLID STEEL WELDED FRAMES, High Strength Shafts and ALL 3 ROLLS DRIVEN through heavy duty drive trains for high torque delivery and energy efficiency. Diameter Range is up to 2" Sch40 Pipe with Universal Tooling & LED Readouts 220V-3-60Hz https://www.carellcorp.com/specials In Stock!

T40 "DIGIT COOL" HORIZONTAL PRESS (Sep 12, 2022)

The CARELL T40 "DIGIT COOL" HORIZONTAL PRESS is a 40 TON BULLDOZER PRESS, With 1 Axis NC Programmable Control, Predisposed for 2 Axis, 220V-3-60Hz https://www.carellcorp.com/specials In Stock!

308HV4 ANGLE ROLLS (Sep 12, 2022)

The CARELL 308HV4 Double Pinch Angle Roll is "Built Tough" for long life, reliability and consistent output. Designed with Multi axis, 6 way, fully adjustable hydraulic lateral guides, a rigid one piece solid steel weldment frame, 3 driven high strength steel shafts with 3 Direct Coupled Hydraulic Motors and Planetary Speed Reducers for 100% efficient torque delivery. Capacity Ranges are up to 4.5" Angle, 5" Sch40 Pipe and 8" Flats. Standard with 2 LEDs, Variable Speed rotation, Universal Tooling that operates in horizontal or vertical orientations. 480V-3-60Hz https://www.carellcorp.com/specials In Stock!

305HV ANGLE ROLLS (Sep 12, 2022)

The CARELL 305HV is a 3" Double Pinch Angle Roll with independent hydraulic adjustment of both lateral bending rolls and powered rotation of all three bending rolls. Standard with 2 LED Readouts & Universal Tooling. Available in 480V-3-60Hz or 220V-3-60Hz https://www.carellcorp.com/specials In Stock!

MRM-H 2050x200 INTIAL PINCH PLATE ROLLS (Sep 09, 2022)

The CARELL MRM-H 2050x200 is a 6' x ⅜" Initial Pinch Plate Roll with Hydraulic Bending Roll & Pinch Roll movement, Hardened & Polished Rolls, 2 LED Readouts, Cone Device, 220V https://www.carellcorp.com/specials In Stock!

VBH 8/290 4ROLL CNC PLATE ROLLS (Sep 09, 2022)

The CARELL VBH 8/290 is a 8’ x 5/8” 4-Roll CNC Plate Roll with Hardened & Polished Rolls, Cone Device, 3D Graphic CNC "Stradivari" controls, fully pre-disposed for Overhead & Side Supports, 480V. https://www.carellcorp.com/specials In Stock!

Press Releases

FABTECH 2022 Booth B9041 ANNOUNCEMENT (Aug 16, 2022)

STAPLETON, ALABAMA - Carell Corporation announces its participation in FABTECH 2022 in Atlanta, GA November 8-10, 2022. FABTECH is the North America’s largest metal forming, fabricating, welding, and finishing event.

This year in Booth# B9041 the latest Fabricating Technology in Plate Roll Bending, Tube & Pipe, Section & Profile Bending Systems from Carell Corporation will be on display.

Register Now to receive a FREE Guest Pass
GoTo: https://www.carellcorp.com/events-news

Products

CARELL ETM-80HD TUBE & PIPE BENDERS

The ETM-80HD is NEW in our latest generation of tube & pipe benders. Built solid for high-performance bending of large diameter tubes on right or left sides with an easy-to-use programmable touchscreen that delivers years of reliable performance.... More Info Less Info

New from Carell for 2022 in Tube & Pipe benders is the ETM-80HD, a powerful and precise non-mandrel counter-matrix system that allows less mechanical effort for faster cycle times than machines in the same category, providing excellent finishes. Manufactured from solid steel, It's Digital Bend Programming system features a 100MB hard drive with an easy-to-use 7" Touchscreen that offers 99 programs of 5 bends each, automatic spring back compensation, limit warnings & alarm diagnosis, maximum capacity & minimum radius calculators and maintenance notice screens. Capacities range from 1/2 Inch up to 2-1/2 inch Scd. 40 Pipe & 3" OD Tube, Bending Radii: 2" to 16”, as tube sizes permit and can be fitted with optional mandrels & mandrel arms. The powerful drive arbor accepts a variety of tool sizes with Quick Change Tooling for rapid conversion. The keyless arbor’s unique safety drive pin ensures correct mounting of the former every time. Making it an excellent choice for any fabricator.

CARELL ACH TUBE & PIPE MANDREL BENDERS

Carell introduces its New Line of “ACH”CNC Mandrel Benders including 2 Models, ACH45 1-3/4” & ACH65 2-1/2” with up to 5 CNC controlled Axis, servomotor controlled bend angle, DBB, POB, 2 stack former head plus hydraulic clamping and mandrel extraction.... More Info Less Info

Carell introduces its New ACH Series CNC Mandrel Benders which includes 2 Models, the ACH-45 with 1-3/4” OD tube capacity and the ACH-65 with 2-1/2” OD tube capacity. Both are CNC or NC controlled as per needs, CNC versions can control up to 5 Axis.
ACH Series Mandrel Type Tube Benders use electric servo-motors & VFD’s for rotation to the desired degree DOB, tube advance DBB, tube rotation POB and tube position between the optional double stack dies.
Clamping is pneumatic, mandrel advance and retract is hydraulic.
The CNC control includes 3D graphic simulation with CAD file import and management, simultaneous synchronized movements, B&R Automation® movement control, PLC and Driver, 40 GB memory and a FULL HD 18.5” Touch-Screen color monitor HMI.
Standard machines use fixed radius formers and clamps. Variable radius bends can be achieved with the optional interpolated bending tooling using rollers to form complex radii similar to a roll bender but with simultaneous plane of bend to create complex 3D shapes using Axis X, Y, Z simultaneous movements.
Our 3D graphics management alerts the operator of bend shape tube to tooling interference (anti-collision) and suggested modifications to the sequence. This graphically displays part feasibility without time consuming prototyping which reduces material waste.
Mandrel bed useful lengths are available up to 20 feet or more as required.
The Software is compatible with a wide variety of CAD software (AutoCAD, Inventor, Solid Works, Pro-Engineer, Rhinoceros, etc.) and will accept the most common extensions like .IGS, .DXF, etc.
Our machines are state of the art, energy saving, robust and a long life for improved ROI.

CARELL ETM-H SERIES TUBE & PIPE MANDREL BENDERS

The ETM-H series semi-automatic bending machines perform bending automatically, while the feeding and rotation of the tube is performed manually. Providing a compact, high-performance and economical solution for any shop.... More Info Less Info

The ETM-H range of semi-automatic hybrid tube benders is ideal for the machining of thin tubes without deformation. In the ETM-H series, the bending function is performed automatically, while the feeding and rotation of the tube between the curves must be performed manually. Simplicity, sturdiness and precision are the key features of this particularly cost-effective line. They are designed for medium-to-small sized production work and adaptation for mobile bending on site. When machining multiple curves, the manual positioner facilitates the work & allows the exact fixing of the length and rotation positions between curves.
The hydraulic mandrel extractor, hydraulic clamp die and pressure die come standard, ensuring a quality finish.
The “Digital Bend Programming Touchscreen” is easy-to-use with up to 99 programs of 5 bends each including automatic springback compensation. Your realized projects can also be stored as repeatable programs. Capacities are diameters up to 3" with a minimum bending radius of 1.5 x the tube diameter.
Compare and See For Yourself !

CARELL H3R-SP 350 x 6.35 FORMING MACHINES

H3R-SP 350 x 6.35 Forming Machines are designed to form a pattern in pre-rolled and welded seam tubes to a specific pattern in 3 tube widths. They incorporate a top roll & pinch roll fitted with hardened profiled rings that form the final part.... More Info Less Info

H3R-SP 350 x 6.35 Forming Machines are designed for use with pre-rolled & seam welded blank tubes. Each machine incorporates a top roll & pinch roll that are fitted with hardened profiled rings that form the final shape of the part. The edge profiles are the same while the center flat profile is interchangeable to form all three widths: 7”, 10” and 12”. The profile rings lock into position with lock nuts for a precise part every time.
Top & Pinch Rolls are driven by an efficient hydro-mechanical drive train that uses Automatic Speed Compensation between rolls to protect the drive system. The Linear Lateral & Pinch Roll Movements are efficient and require little maintenance. The Hydraulic Drop End Yoke, Pinch Rolls and Lateral Stabilizing Rolls are powered in up and down movements that are operated from the control desk. Dual Spherical Roller Bearings on both end journal eliminates bushings allowing for high performance even under extreme loads. Frame construction utilizes Heavy Single Weldment End Frames that are reinforced at specific load points to evenly distribute forces and reduce torsion stresses to provide stable, long life machine reliability.

CARELL CORRUGATED SHEET ROLLS

Carell New Series Plate Rolls for corrugated sheet materials now are available to handle all corrugation patterns, lengths, and thickness in any material type. Standard and CNC Controls are available for all models.... More Info Less Info

Carell Corporation supplies 3 & 4 roll machines for rolling corrugated sheet of all lengths, thickness and corrugation patterns.
Custom Machines can be designed for your specific application including vertical formats, high throughput speeds, in-feed & out-feed supports as well as stacking systems. Geometries include 3 & 4 roll double pinch and 3 roll single initial pinch styles. All Models can be equipped with conventional NC or CNC graphic controls. Hydraulic drop end yokes for rolling and removal of cylindrical sections such as culvert pipes or with rigid end frames are also available. All Corrugated Sheet Rolls are designed for rugged continuous use in high volume manufacturing environments.
Contact us today with your specifications and let one our Application Professionals help you match the right choice to your production.

CARELL VBH 4-ROLL PLATE ROLLS

VBH rolls with greater bottom roller pinching force, higher drive torque and the ultimate 3D CNC control center with onboard material libraries, provides everything you need to run an efficient rolling operation and boost productivity!... More Info Less Info

The all-new VBH Series was created from the belief that every feature, every innovation, must be focused on four key areas of machine performance:

STRENGTH: Linear sliding guides and multiple bearing rolls support system that maintains the necessary machine stiffness and perfect geometry for all bending operations.
POWER: Our High torque reduction units reduce the number of rolling passes. This is realized by independent hydraulic motors via planetary gear transmission directly coupled to each driven roll.
PRECISION: Digital control of the roll parallelism with hydraulic proportional valves, maintains a parallelism of 0.1 mm. for years precision performance!
CONTROL: Infinitely variable roll adjustment speeds, Infinitely variable central lower roll pinching pressure, shell calibration working modes, extended i-diagnostic system... are only some of the features that you can control directly from the operator mobile panel, by just moving a finger - "Easy to use Easy to program". Accuracy & Productivity with the STRADIVARI® control center was developed to be independent of operator skill. Utilizing native 3D-ROLLCAD® software you can automatically create the bending sequence starting from just a drawing! This along with "new" expanded material and shell libraries means that you are no longer limited to pre-set standard shapes! A winning combination for those looking for plate roll performance of the highest level.