Miller Electric Mfg LLC, Hobart Brothers, Tregaskiss, Bernard  

1635 W Spencer St
Appleton,  WI  54912

United States
920-734-9821
http://www.millerwelds.com

• Booth: C12711

Miller Electric Mfg. LLC is a leading worldwide manufacturer of Miller-brand arc welding, cutting and safety equipment for fabrication, manufacturing, construction, maintenance and other applications. The company’s solutions-based product offering has been designed to address the challenges of welding, to improve productivity and quality, and to reduce costs.

 Press Releases

• Miller Announces New Millermatic® 355 MIG Welder (Aug 16, 2022)

  Miller Electric Mfg. LLC, a leading worldwide manufacturer of Miller^® brand arc welding equipment, has released the new Millermatic 355 MIG welder, an easy-to-use power source designed for fabricators and manufacturers who need to MIG weld a wide variety of materials.

  The Millermatic 355 can operate on single-phase or three-phase AC power — so it works anywhere operators need it to. The machine provides MIG and pulsed MIG capabilities for mild steel, aluminum and stainless steel in thicknesses from 22 gauge to 1/2 inch.

  “The new Millermatic 355 delivers power, precision, simplicity and versatility in a compact power source for more applications,” says Chris Roehl, product manager, Miller. “Plus the machine’s advanced features make it easy for welders of any skill level to be productive and get great results.”

  With high amperage output and a long duty cycle, operators can make longer welds without stopping. The pulsed MIG capabilities allow operators to reduce heat input for better results on stainless steel, less risk of distortion or burn-through on thin metals, and reduced spatter on all materials — resulting in less time spent on post-weld cleanup. An industrial, four-drive-roll, wire-feed system ensures consistent delivery of all wire types and diameters at all speeds. And the Millermatic 355 is compatible with push-pull guns, for smooth feeding of aluminum wire.

  The Millermatic 355 also has multiple features to help welders of all skill levels get more work done. Auto-Set™ Elite makes it quick and simple to select the right parameters to produce high-quality welds. A 7-inch LCD user interface clearly shows weld settings and displays an electronic parameter chart, making settings easy to access, fine-tune and save.

  In addition, Program Mode lets welders save up to four frequently used weld processes in the machine. Each saved process can be recalled with the touch of a button, so there’s no need to dial them in manually. Trigger Program Select lets operators select any saved process at the weld joint by pulling the MIG gun trigger, so there’s no need to walk back to the power source.

  Switching between single-phase and three-phase input power is easy, so operators can stay productive anywhere. Simply move the input power selector switch to the type of electricity available at the location. The Millermatic 355 has integrated running gear and an enclosed wire feeder — an all-in-one design that makes it fast and easy to move the machine around the shop or workplace. The machine can also be quickly removed from the EZ-Latch™ running gear to get it closer to the work or to integrate it into the weld cell for optimum access and efficiency.

  For more information, visit MillerWelds.com.

• Miller Unveils the Reimagined Dynasty® TIG Welder (Aug 31, 2022)

  APPLETON, Wis. (July 14, 2022) — Miller Electric Mfg. LLC, a leading worldwide manufacturer of arc welding equipment, has announced the launch of its reimagined Dynasty TIG welders. Operators will experience the unrivaled precision arc performance of the Dynasty, now paired with an intuitive user interface to unlock advanced capabilities.

  The simple setup allows for easy navigation through an informative color LCD display. The intuitive display features dynamic on-screen images showing how parameter adjustments will affect the weld, so refinements can be made before striking an arc.

  With the reimagined Dynasty, obstacles that previously stood in the way of productivity and profitability are gone. Field trials show up to $4,200 in savings over the life of the machine from increased productivity and reduced training time alone. Plus, increased access to the machine's full capabilities means shops can take on more complex projects, maximizing revenue opportunities.

  The reimagined Dynasty 210 and 300 Series power AC/DC TIG, pulsed TIG and stick welding. Input power on the Dynasty 210 ranges from 120 to 480 volts and offers an amperage range of 1 to 210 amps (DC) and 2 to 210 amps (AC). The Dynasty 300 features an input power range from 208 to 600 volts and has an amperage range of 1 to 300 amps (DC) and 2 to 300 amps (AC).

• Miller Announces Launch of Hercules™ Welding System (Aug 31, 2022)

  APPLETON, Wis. (Aug. 30, 2022) — Miller Electric Mfg. LLC, Hobart Filler Metals and Tregaskiss have announced the release of the Hercules single-wire, high-deposition, automated MIG welding system. The Hercules system significantly boosts welding productivity rates without the expense of adding more automation welding cells.

  The system delivers a gain of up to 30% or more in deposition rates and corresponding productivity with no loss of weld quality. Even operations that have optimized their processes and consider themselves at the forefront of high-deposition-rate welding can benefit from the Hercules system.

  “With Hercules, operations can go beyond the welding productivity they thought was possible — making them more competitive and profitable,” says Seth Perrin, advanced welding product specialist, Miller. “This system sets the bar for state-of-the-art welding deposition rate.”

  The Hercules welding system is ideal for medium to large manufacturing operations with robotic welding, specifically for those with long welds in the flat and horizontal welding positions. The system has been in a soft introduction phase with targeted Miller customers for several years, and Miller has worked with those customers to integrate the system.

  “During the soft launch, we used customer feedback to continually improve the Hercules process to where it is today,” Perrin says. “That valued relationship and feedback made us aware of where the system was lacking and therefore, we were able to revise the process to make it more reliable and robust. We thank our loyal customers.”

  Developed by Miller, Hobart and Tregaskiss, the Hercules MIG welding system combines Miller^® power source and wire-feed technology, a Tregaskiss^® torch and a specialized Hobart^® metal-cored wire. The components include:

  • Miller power sources and Hercules drive: Auto-Continuum™ 500 and XMT^® 450 power sources work together with the Hercules drive to deliver the amperage needed for the system and fast, precise wire-feeding.

  • Tregaskiss Hercules torch: The torch has dual contacts that allow two sources of power input, which are crucial for the high-deposition welding process. Created specifically for the Hercules system, the torch’s unique single-wire, water-cooled design maximizes electrical conductivity and optimizes filler metal delivery to the weld puddle.

  • Hobart FabCOR^® Hercules metal-cored wire: Formulated exclusively for the Hercules system, FabCOR Hercules is the only metal-cored wire that can accommodate faster travel speeds to deliver the system’s higher deposition rates and productivity while maintaining arc stability.

  Manufacturing operations can eliminate welding bottlenecks and unlock unutilized capacity with the Hercules system, all without adding more automation welding cells that require additional floor space or brick and mortar. In many cases, the system doesn’t require all-new welding automation, allowing operations to use equipment that’s already in place. The Hercules system also offers simple integration, since it’s easy to set up and install for EtherNet/IP™, DeviceNet or Analog protocols.

• Miller Introduces Hard Hat PAPR to Respiratory Lineup (Aug 31, 2022)

  APPLETON, Wis. (Aug. 9, 2022) — Miller Electric Mfg. LLC, a leading worldwide manufacturer of Miller^® brand arc welding equipment, has announced the latest addition to their lineup of respiratory protection products — the Hard Hat PAPR with T94iH-R helmet.

  Perfect for environments that require respiratory protection plus a higher level of head protection, the new Hard Hat PAPR with T94iH-R comes equipped with an MSA V-Gard® hard hat with a “V” design that deflects objects and provides added protection during the event of impact.

  A 44-square-inch integrated HDV grind shield provides a larger, clear viewing area for grinding and other tasks, while the lift-to-talk head assembly improves communication, allowing the user to have access to the face without removing the head assembly. In addition, an exclusive Dualtec™ manifold system with six adjustable air vents and dual speeds helps keep operators cool and comfortable.

  The following features of the Hard Hat PAPR with T94iH-R enhance comfort, visibility and compliance:

  • MSA Fas-Trac® III ratchet-suspension headgear provides exceptional comfort, reducing pressure points while increasing stability.
  • ClearLight™ 2.0 lens technology provides advanced high-definition optics for the most realistic view that’s clearer and brighter — before, during and after every weld — to reduce eye strain and improve weld quality.
  • Low-profile breathing tube is positioned at the bottom of the neck instead of the top of the head, providing balance and comfort for all-day wear.
  • Optional heavy-duty head seal provides an assigned protection factor (APF) of 1000.

• See What’s New From Miller at FABTECH 2022 (Sep 13, 2022)

  Miller Electric Mfg. LLC, a leading worldwide manufacturer of Miller^® brand arc welding products, will showcase its latest welding and safety equipment for the manufacturing, fabrication and construction industries at FABTECH 2022, Nov. 8-10 in Atlanta.

  “Miller is excited to return to FABTECH to showcase cutting-edge welding solutions that help manufacturers and fabricators of all sizes improve weld quality and add value through enhanced productivity,” says Dave Lambert, Group President, ITW Welding.

  Stop by booths C12511 and C12711 to take part in demos and see the newest welding products and technologies, featuring Miller arc welding, automation and safety products; Hobart^® filler metals; Bernard^® semi-automatic MIG guns; and Tregaskiss^® robotic MIG guns.

  At the “Leave Your Imprint” interactive area, booth visitors can leave their unique weld on a steel fingerprint. After the show, the completed steel fingerprint will be on display at Miller headquarters in Appleton, Wisconsin.

  See the Miller solutions NEW in 2022 to be displayed with live demos at the show.  

  Products with live demos:

  • Millermatic^® 355 MIG welder: Designed for fabricators and manufacturers who need to MIG weld a wide variety of materials, this machine welds up to ½-inch aluminum, stainless and mild steel and connects to any North American input power. A 7-inch color LCD screen is easy for users to navigate to ensure proper setup and parameter selection. Auto-Set™ Elite offers predefined weld settings to ensure the job is done right for operators of all skill levels.

  • Multimatic^® 255 multiprocess welder: Delivers MIG, pulsed MIG, stick, DC Lift-Arc™ TIG and DC pulsed TIG capabilities to help reduce downtime and increase productivity. A 7-inch color LCD display ensures proper machine setup and parameter selection. A cast aluminum, two drive roll system with interchangeable drive rolls provides consistent wire feeding from start to finish.

  • Dynasty^® 210 and Dynasty^® 300 TIG welders: Reimagined Dynasty TIG welders provide the unrivaled precision arc performance of the Dynasty, now paired with an intuitive user interface to unlock advanced capabilities. A color LCD display features dynamic on-screen images showing how parameter adjustments will affect the weld, so refinements can be made before striking an arc.

  • Deltaweld^® systems with Intellx™ wire feeders: Delivers pulsed MIG capabilities to help operations reduce welder training time, minimize spatter and rework, and improve weld quality. Deltaweld systems pair with the Intellx family of wire feeders, including the new Intellx Elite feeder, which welds steel, stainless, aluminum and more — so operations can take on more jobs with one feeder.

  • XR-AlumaFeed^® SuitCase^® wire feeder: Consistently delivers premium feeding performance and portability to ensure high weld quality and keep welders in production. Balanced and ergonomic gun design allows operators to weld aluminum all day, while the impact-resistant and flame-retardant case provides durability for the toughest jobsites.

  • Hercules™ welding system: Significantly boosts welding productivity rates without the expense of adding more automated welding cells. This single-wire, high-deposition, automated MIG welding system delivers a gain of up to 30% or more in deposition rate with corresponding productivity improvement and no loss of weld quality.

  Safety/training products

  • ClearLight™ 2.0 Lens Technology: This welding helmet lens offers the most realistic view that’s clearer and brighter — before, during and after every weld. A 3.0 light state provides a brighter light state that allows operators to keep their hood down between welds and non-welding tasks, improving safety and productivity.

  • Hard Hat PAPR with T94iH-R™ helmet: Provides respiratory protection plus a higher level of head protection. Equipped with an MSA V-Gard^® hard hat with a “V” design that deflects objects and provides added protection during the event of impact. A 44-square-inch integrated HDV grind shield provides a larger, clear viewing area for grinding and other tasks.

  • MobileArc™ augmented reality welding system: Introduces students to welding through an easy-to-use, hands-on augmented reality experience. Portable and intuitive, the system delivers highly-realistic welding simulation that’s easy enough for students to learn independently — so instructors can maximize efficiency.

  For more information, visit MillerWelds.com.

 Products