Unison Ltd  

Faroe House
Thornburgh Road
Scarborough,  North Yorkshire  YO11 3UY

United Kingdom
44 (0) 1723 582868
http://www.unisonltd.com
  • Booth: D41930

Unison have a design and management team experienced in running large complex military and commercial projects, with the constant demands which these large projects exert on quality and technology.
 
Unison was established in 1973 to design and build computerised control systems for industry. Unison designed the first computer controls for several well-known Tube Bending machine manufacturers in the late 70’s and early 80’s.
 
In 1989 Unison felt that customer needs were not being listened to and expanded to design and develop a full range of tube bending machines. In 1993/4 Unison completed a feasibility research study into the possibility of removing the ‘Black Art’ of tube bending, by designing a fully automated tube bending machine. This method of control was revolutionary and enabled all positions and forces necessary to bend a tube to be stored and recalled by computer. This method of control was patented in both the UK and Germany.
 
In 1995 Unison developed the first three ‘all-electric’ tube bending machines with; 20mm, 40mm and 65mm tube capacity. The very first machine went into service in 1996 and is still in production.
 
Since the first tube bending machines were developed Unison has increased the range to cover tubes from 4mm to 180mm diameter with the ‘all-electric’ technology capable of running machines of over 275mm. The use of the servo technology to control all moving parts has enabled Unison to build machines for customers with virtually unlimited control features completely unavailable to machines using hydraulics to move the tooling or the part being made.


 Press Releases

  • Unison Tube LLC, the North American division of UK-based Unison Ltd, will present a number of innovative tube manipulation technologies at FABTECH – North America’s largest metal forming, fabricating, welding, and finishing event.

    Unison machines on show at FABTECH Booth D41930 will include an all-electric Unison Breeze 100 mm (maximum tube diameter) multi-stack tube bender and one of the company’s manually operated, CNC-controlled EvBend 1000 models.

    The all-electric Unison Breeze 100 mm machine

    Unison Ltd invented ultra-precise, all-electric tube and pipe bending, and the Breeze 100 mm machine is one of the company’s flagship models.

    Like all Unison Breeze tube bending machines, the 100 mm Breeze offers rapid setup, fast tooling changes, exceptional power, rigid mechanical design, and all-electric control for right-first-time repeat sub-contract work, or immediately after producing a single trial part.

    These are all attributes that Unison Ltd believes make its Breeze models the ultimate tube manipulation machines for businesses specializing in small batch production runs.

    Equipped with Unison’s recently upgraded Unibend software, all-electric Breeze machines also offer cycle time speed improvements in the region of 25% compared to earlier models and incorporate new teach routine and simulation features.

    The Unison EvBend range

    Unison’s EvBend 1000 is a high-precision 3-axis machine that was developed to reduce the entry cost to precision rotary draw tube bending.

    The machine combines manually operated feed, tube rotation and bending force, with CNC-controlled braking on the carriage feed, rotation and bend arm axes.

    Unison EvBend 1000

    Typically used for low-volume, high-accuracy production and prototyping, Unison EvBend machines provide accurate multi-plane bending at a much lower cost than many CNC benders.

    Two models are currently available – the EvBend 1000 for bending tube of up to 16 mm in diameter, and the EvBend 2000, a machine featuring power-assisted operation and capable of bending tube of up to 50 mm in diameter.

    The EvBend CNC control includes a PC-based 15” touchscreen and is capable of processing up to 100 bends per component. Unison EvBend machines are widely used across the aerospace and motorsport sectors for bending precision components.

    “FABTECH 2022 was an incredibly successful event for us,” comments Unison Tube LLC’s Vice President, Stuart Singleton.

    “With that in mind, we are looking forward to attending this year’s event with a larger booth and an even more exciting line up of tube bending machines. To arrange to meet me or another member of the Unison Tube team at FABTECH, simply email sales@unisonltd.com.”

    About Unison Tube LLC

    Unison Tube LLC is the North American division of Unison Ltd, the UK’s leading manufacturer of tube and pipe bending machines, offering the largest range of all-electric benders for diameters from 5/32” (4 mm) to 10” (275 mm) schedule pipe.

    With a reputation for building highly powerful, highly robust machines that deliver uncompromising levels of accuracy and repeatability, Unison Ltd continually innovates the tube and pipe bending marketplace.

    The company manufactured the world’s first all-electric tube bender in 1994, followed by the world’s first all-electric multi-stack tube bender, then the world’s largest all-electric tube bender for the shipbuilding industry.

    Available in single-stack, multi-stack and right/left varieties, Unison machines are delivered to more than 20 countries globally. Unison’s tube bending software is recognized as the most user-friendly control system for tube bending machines.

    The software is written and supported by Unison, ensuring complete control of its evolution, with no need for third party support.

    www.unisonltd.com


 Products

  • Unison Synergy
    Unison Ltd, the leading name in all-electric tube benders, has launched a brand-new range of hybrid models to make its uncompromising levels of quality, reliability and support available to an even wider range of companies involved in tube manipulation....
     

  • Called Synergy HBM (hybrid, multi-stack), the new machines will be available in 50 mm and 80 mm (maximum tube diameter) versions initially and will feature the company’s latest Unibend Lite control system.

    Synergy Hybrid 80mm Tube Bender

    Part of our a brand-new range of hybrid models to make its uncompromising levels of quality, reliability and support available to an even wider range of companies involved in tube manipulation.

    Featuring the company’s latest Unibend Lite control system, the 80mm machines are widely used by  automotive customers and general fabricators.

    Synergy Hybrid 50mm Tube Bender

    Our smaller Synergy model of the new range, which offers Unison quality at accessible prices.

    Again featuring the company’s latest Unibend Lite control system, to 50mm is for are looking for flexibility with ease of programming.

  • Unison Tube Bending Machines
    Since our incorporation, Unison has developed over 30 all-electric CNC tube and pipe benders to cover diameters from 4mm to 275mm....
     

  • Available in single-stack, multi-stack and right/left varieties and delivered to over 21 countries, our CNC tube and pipe benders can be found across six continents around the world. Our unique design provides automatic set-up, right first-time manufacturing, improved repeatability and accuracy – all with reduced skill requirements.

    Our machines are used in a multitude of industries and work with a variety of materials. Our single and multi-stack benders appear in the aerospace industry, bending titanium and exotic metals into aerospace ducting. Left & right CNC bending machines are often used on Super Duplex and Inconel material to create tubing for oil and gas conduction. Twin Head CNC Tube Benders are used to create multiple everyday items such as train & bus seating and shopping trolleys. These are only some examples of the ways in which our CNC tube benders shape the world we live in.

  • Unison EvBend Tube Bending Machines
    Unison manufacture a range of manually operated but CNC controlled tube bending machines that have all the features and benefits of high end equipment....
     

  • They are widely used by Formula One teams such as McLaren & Williams, Airline MRO’s such as British Airways & Delta and airforces such as the RAF.

    EvBend 1000

    A manual CNC tube bender, ideal for aerospace, Formula One and oil & gas applications up to 16mm OD.

    Optional extras include; mandrel support assembly, Data Management System, wiper die support

    Common applications: Aerospace, Formula One and Oil & Gas

    EvBend 2000

    A power-assisted CNC tube bender, ideal for Aerospace, Formula One and Oil & Gas applications

    Precision bending up to 50mm diameter tube

    Common applications: Aerospace, Formula One and Oil & Gas