AMADA AMERICA  

Introducing the new EGB 1303 ARse bending robot. This high-speed, electric press brake is combined with an Automatic Tool Changer (ATC) for precise processing of high-mix, low volume parts. This advanced machine is equipped with a three finger backgauge that eliminates gauging mistakes and the need for part locating fixtures to streamline the production process. Additionally, the robot's NC Cooperation guidance function features a mobile display, voice operation, and provides notifications to enable efficient operation. To further boost productivity, the Bi-S II Bend Indicator Sensor automatically measures and corrects bend angles up to 85% faster than Bi-S technology. 

Introducing the new EGB 6013 ARce bending robot. This high-speed, electric press brake delivers precise processing of high-mix, low volume parts. To support 24/7 operation, this machine is equipped with new removable part trays, both vertical and horizontal, to enhance productivity and organization. This advanced machine is equipped with a three finger backgauge that eliminates gauging mistakes and the need for part locating fixtures to streamline the production process. Additionally, the robot's NC Cooperation guidance function features a mobile display, voice operation, and provides notifications to enable efficient operation. To further boost productivity, the Bi-S II Bend Indicator Sensor automatically measures and corrects the bend angle up to 85% faster than Bi-S technology. 

AMADA’s latest generation of servo-controlled press brakes, the EGB 6020 ATC e, is equipped with a high-performance electric drive system combined with an Automatic Tool Changer (ATC) and voice command control. These production-enhancing features ensure high-speed bending and repeatable accuracy even if an operator lacks experience. In addition, a compact, newly-redesigned ATC can precisely load complex tool layouts within minutes—making it the ideal solution for variable lot sizes and the seamless introduction of rush jobs.

An integrated HMI control tablet is positioned above the tooling bed to provide convenient access to bending data, thereby maximizing efficiency and productivity. A backgauge camera connects to the HMI tablet and AMNC 4ie control to ensure the correct bend position. The intelligent AMNC 4ie control provides operator face recognition and allows voice commands to request, change, and verify bend information while the operator is on the move—all as an automatic foot pedal slides to the next bending position to ensure continuous operation.

To further boost productivity, Bi-S II Bend Indicator Sensors automatically measure
and correct bend angles up to 85% faster than Bi-S technology. And a new electric Auto-Crowning system maintains longitudinal accuracy throughout production. Additional EGB e models available later this year: 6020 standalone, 8025 standalone, 1303 standalone, and 1303 ATC.

AMADA's REGIUS Series combines the world’s fastest 3-axis linear drive system with a variety of autonomous features to ensure high-speed, continuous operation. The Laser Integration System (LIS) in the REGIUS consists of a variety of features to significantly reduce setup time and maximize quality. By autonomously monitoring for nozzle condition, pierce penetration, tip ups, and debris on the protection glass, the REGIUS can seamlessly navigate around production issues that may disrupt laser cutting.  

This innovative fiber laser series utilizes AMADA’s patented ENSIS technology that's engineered specifically for manufacturers that laser cut thin-to-thick materials. The lineup for the REGIUS series consists of the 6kW with two 3kW modules, 9kW with three 3kW modules, and 12kW with three 4kW modules. 

AMS 3015 CLT Automation System:

The AMS 3015 CL provides a flexible automation solution that reduces unnecessary machine downtime due to manual material loading. Manufactured with precision in Brea, California, and High Point, NC, the AMS CL automatically and consistently performs material handling operations to maximize machine productivity.

Expandable as Future Demands Evolve
The AMS CL is a modular system that allows fabricators to easily expand their automation capabilities. With additional modules, the AMS CL can seamlessly transition from a single-cycle loader to a multi-shelf tower that can support multiple lasers. Asymmetrical design allows modules to be placed on either the front or rear side of a laser’s shuttle table to accommodate material flow.

The benefits of automation combined with AMADA’s fiber lasers include lower costs of operation, faster ROI, more reliable and predictable production schedules, and better overall utilization of both machine and floorspace. Additional advantages include:

• Improve Green Light On (GLO) time up to 92%

• Automation is the ideal solution for high-mix, low-volume production

• Improve part quality with less rework

• Reduce lead times, labor costs, and operating costs

• Standardized sheets reduce material costs

• Laser can operate unattended to cut shear blanks for other machines

TK 3015L Automated Parts Sorting Cell:

The TK 3015L is designed to unload everything from the most intricate part nests to large panels. As laser nests are typically programmed with parts for different jobs, the TK-L optimizes downstream processes making production more efficient and profitable. The TK-L minimizes the chance for errors to occur during downstream operations by stacking parts according to the next phase in production.

VENTIS utilizes AMADA’s revolutionary Locus Beam Control (LBC) to achieve infinite locus patterns to ensure optimum beam shape control for each specific cutting application. LBC technology delivers unprecedented high-speed and high-quality cutting up to 3 times faster than a conventional fiber laser.

A high-brightness fiber laser oscillator maintains optimal quality of the high-energy density laser beam. As a result, VENTIS provides virtually dross-free cutting of a variety of materials and thicknesses including stainless steel and aluminum.

Productivity Mode
In the N₂ non-oxidizing cutting of medium-thick stainless steel and aluminum, processing cost can be reduced by up to 75%.

Quality Mode
Cut quality is ensured by reducing the surface roughness by approximately 50% when compared to a conventional machine and dross is reduced to less than 10 μm.

Kerf Control Mode
Enables long-term stable processing during automated system operation. By oscillating the beam, the kerf width can be controlled to 2.5 times wider than a conventional machine.

The HRB ATC Series leverages AMADA’s industry-leading bending technology and a variety of production-enhancing features to provide an outstanding price/performance ratio. For example, Bend Indicator Sensors ensure accurate bend angles without the need for test bends, and the HRB’s crowning system provides consistent angle accuracy across the entire bend length. AGRIP-A punch holders quickly and easily lock tooling into the appropriate position to reduce setup time by up to 60%.

Adding a Sheet Follower system ensures safe and efficient processing/material handling of large cumbersome parts. And, an automatic foot pedal speeds production by moving to the proper position throughout production. The inclusion of a double clamp backgauge provides accurate processing of complex shapes.

The addition of AMADA’s patented Automatic Tool Changer (ATC) makes it possible to achieve even the most complex tool setups in 4 minutes or less. The ATC is an ideal solution for variable lot sizes, complex tool layouts, and the seamless introduction of rush jobs. In addition, operators of varied experience levels can produce repeatable high-speed bending results.

To expedite delivery to North American fabricators, the HRB Series is manufactured at the Carolina Manufacturing Center in High Point, NC.

The BREVIS 1212 AJ 3kW fiber laser features reliable, high-speed laser cutting, easy material loading, and a flexible Z-axis to process 3D materials.  Engineered for manufacturing versatility, BREVIS is ideally suited to be paired with a press brake — creating a highly-efficient blank-to-bend manufacturing cell in a remarkably small footprint.  

To boost productivity, 4' x 8' sheets can be loaded to process two 4' x 4' workpieces sequentially. Sliding enclosure doors on both sides and a pull-out cutting pallet provide maximum work area accessibility and optimal workspace efficiency.  Additionally, user-friendly features ensure the productivity of this highly adaptable fiber laser solution — regardless of the operator’s level of experience. 

The ability to maintain low operation and maintenance costs, combined with a wide range of production-enhancing features, enables BREVIS to achieve an excellent price-performance ratio. Additionally, the ability to process both flat and 3D materials enables fabricators to expand business opportunities.

The LC 2515 C1 AJ is engineered for high-speed productivity by combining the forces of a 22-ton turret punch press with the flexibility of a 3kW fiber laser. To maximize punching productivity in conjunction with laser cutting, the C1 AJ features a 44-station MPT (Multi-Purpose Turret). In addition to ensuring maximum speed, the highly-efficient fiber laser uses approximately a third of the electricity when compared to a CO₂ system.

The laser head moves in the Y-axis via a direct drive servomechanism for maximum speed and accuracy and is isolated from punching vibration to help maintain beam integrity and cut quality. Reliability is further enhanced by a gap near the laser axis which is engineered to allow cutting gas and slag to escape without impacting processing. A cartridge-type lens provides for simple and fast lens changes. In addition, the use of non-contact sensor technology ensures that the laser beam remains focused on the sheet, thereby guaranteeing maximum quality and consistent cutting operations.

Unique features of the MPT include four tapping tool stations and three innovative die lift stations. The die stations automatically lift to facilitate upward forms while reducing material scratches and preventing downward forms from hitting the forming dies during sheet movements. Additionally, a brush table automatically lifts to support material and minimize scratching to eliminate the need for secondary finishing.

Additional Features

• AMNC 3i touchscreen control
• Barcode reader for rapid program loading
• 44 station MPT (4 auto index) provides flexible production
• MPT also provides unique forming and tapping functions
• Patented bridge frame construction
• Compact and ergonomic safety enclosure
• Energy saving — ECO Cut and reduced power consumption
• Rapid changeover between synchronized punch and laser
• Flexible table design
• Compact footprint

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