Wire Wizard Welding Products  

The new & improved line of Torch Wizard® Robotic Nozzle Cleaning Stations are Industry 4.0 ready with Ethernet & IO-Link capability. Several new design updates have been made for easy maintenance, such as dual-hinged rear access doors. Built tough for reliable performance in high volume production applications, Torch Wizard® Nozzle Cleaning Stations feature no belts that wear out and no complex circuit boards that burn out in industrial environments. Proudly Made in USA.

New features and Improvements Include:

• IO-Link or Ethernet option for connectivity in modern robotic welding cells
• Quick access dual-hinged panel in rear of unit with modular design for easy maintenance
• Status light to verify proper functionality
• Customizable or auto sequence configuration
• Automated self-diagnostics and maintenance mode
• Gas flow sensor option

Thru-arm torch mounts are now available for most popular arc welding robot models, including Fanuc®, Kuka®, Yaskawa® and others!

PowerBall® High Performance Robotic Torches are engineered to provide maximum conductivity with increased consumable life. The innovative torch design provides a higher amperage output than traditional air-cooled MIG welding torches, resulting in an energy efficient torch that can take on demanding welding applications. Higher conductivity and energy efficiency also means improved arc stability with faster arc starts. Available in 220° or full 360° rotation.

• Modular uni-cable design provides up to 2X cable service life
• Available in 220° or 360° rotation and may be converted without changing TCP or torch housing
• All-copper current path with ultrasonically welded copper cable connections provides optimum current transfer
• Long-life contact tips, torch liners and nozzles reduce consumable costs
• 100% duty cycle at up to 500 A — excels in high volume production!
• Thru-arm torch mounts available for most popular arc welding robot models (see list below)
• Click here to see the full line of PowerBall® Consumables

New & improved Wire Guide Modules® feature a new design for easy maintenance and even smoother wire delivery. New models may be disassembled in-line and include additional rollers to eliminate wire hang-ups. Proudly Made in USA.

• New & improved design eliminates wire hangups when changing drums and allows in-line disassembly
• Eliminates skid friction on the wire in areas where bends & corners are necessary throughout the wire delivery system
• Each module contains a series of rollers with bearings, allowing the wire to easily “coast” around turns
• Allows long distance conduit runs
• 45° modules may be connected together to form a 90° turn, 135° turn or 180° turn
• Compatible with both ferrous and non-ferrous wire