BendSense Technology is WILA’s advanced sensor system integrated directly into our premium Tool Holders. Designed for precision and efficiency, BendSense provides critical information to press brake and cell control software, creating a smarter, safer, and more automated bending environment.
At the core of BendSense is tool identification, which ensures that the correct tool is loaded for the job. By verifying tool type and location, BendSense minimizes human error and prevents costly setup mistakes.
The system also enables tool position monitoring, giving operators and automated systems precise insight into tool placement and orientation within the holder. This guarantees accurate alignment, improves bend consistency, and helps avoid rework.
Another critical feature is unidentified object detection. BendSense can detect foreign objects or misplaced tools within the holder, helping operators avoid damage to tooling or the press brake and enhancing workplace safety.
In addition, BendSense provides tool geometry data, transmitting shape and dimensional details of each tool in use. This supports adaptive bending processes, allowing for better control, accuracy, and repeatability across jobs.
By delivering these four key data points—tool identification, tool position, object detection, and geometry—BendSense Technology enhances press brake automation, streamlines workflows, and reduces downtime. It’s a vital step toward fully connected, intelligent bending systems that meet the demands of modern metal fabrication.