Carell Corporation  

VBH 4 Roll CNC Parmigiani Plate Roll 10' x 1/2" capacity machine includes induction hardened and polished rolls, "Stradivari" 3D CAD Graphics CNC controls, predisposition for dual lateral and one overhead material supports. Top rolls include rapid disconnect couplings for use of optional interchangeable top roll with smaller diameter. Top roll to pinch roll speed synchronization is all-digital. Electrics and electronics employ "Facile" & "Field Bus" systems use fiber optic communication. Components connect via military grade plug & play socket connectors. The Parmigiani CNC system senses the end stroke points and instantaneously reduces the pressure to zero as it arrives at its stroke limit or programmed target point in an automated cycle. The roll movement response is phenomenally fast & smooth. The system designed provides quiet energy saving electric motor load reduction.  All VBH rolls have on board graphic diagnostic that indicate the functionality of signals to every machine component. Easily upgrade any machine equipped with the "FAST" CNC control to the top of the line "Stradivari" 3D CAD CNC by plug & play installation.  Over 100 models of VBH machines are standard from 3' to 14' long and custom lengths. Machines are available with thickness capacities up to 6". Experience the "New Era" of plate roll technology with the partnership of Carell Corporation & Parmigiani. The TBH 3 Roll Double Pinch and PCO Translating Geometry Plate Rolls incorporate all of the advantages of the VBH 4 Roll machines.  Always keep ahead of production with Parmigiani Roll Bending Technology.

Carell's New 40 Ton, T40 DIGI dual axis horizontal press bends with precision repeatability. Punch and powered back gauge are programmable. The work table is unobstructed. The hydraulic ram is below the work surface. Only the punch and die are above the work table so completely closed shapes and shorter bend to bend lengths are possible.  DIGI Models have dual speeds and an air/oil cooler for continuous operation and automatic lubrication systems for low maintenance. The New DIGI-SIMPLYLOGIK software allows programming using degree of bend or point to point positions. Tool change is quick using rapid release tool holders. Machines use Eco-Friendly Technology reducing power consumption up to 20%. Along with a vast assortment of punches and dies, optional tooling is also available for straightening, pipe bending, punching, crimping, folding, shearing and more. Machine Capacity 40 Tons, 24” x 43” work surface, 9.8” punch stroke, 1.78 in/sec advance speed, 0.26 in/sec working speed. Precision in bending ± 0.004". Back gauge stroke is 39". The SIMPLYLOGIK HMI stores 550 programs for each axis (X & Y) with 15 steps each and can be set in inches or millimeters.

Carell Corporation's NEW ETM-90HD Rotary Type Pipe and Tube Bender, completely constructed in solid steel plate and billet will outperform other units that incorporate cast aluminum frames and tooling. Our NEW Digital Programmer has 40 programs with 5 bends each along with springback compensation. The unique new controller includes a capacity calculator for your material with section modulus and minimum expected bend radius without deformation. The powerful drive arbor accepts a variety of tool sizes. Input bends on an industrial polycarbonate 7" touch screen. Capacity: 3.50” OD x 0.216" Tube, 3" Scd. 40 Pipe &  2-1/2" Scd. 80 pipe. Bending Radii: 2.4" to 19.5", as tube sizes permit. Automatic mode executes bend & return with one command, set of dwell time after bend and return for part extraction. Quick Change Tooling for rapid change over. The round keyless arbor uses unique safety drive pins ensure correct mounting of the former. Other brands may allow tooling to be installed incorrectly and damage tools or the machine. Carell manufactures solid steel tooling in-house for rapid delivery.

Carell's NEW 2R HTC Automatic Cone Rolling Machines are designed for high volume production of small I.D. minor end cones in any material type. The conical contoured top roll acts as a mandrel pressing against the non-marring high Durometer Urethane lower roller. Advantages include rapid cycle times and the ability to roll cones with voids, perforations or irregular shapes with precision and repeatability. Cones exit with perfect roundness and unbent flats at the seam juncture approach zero. Machines can roll 4” to 60" tall cones and longer machines can be built using overhead contrast beams. Feed tables, ejectors & auto-loaders are available. Minor ID's of 1.75" are possible. Cones exit ready for automated seam welding.

Controls use a Touch Screen HMI communicating with the CPU/PLC modules. Change cone angles by adjusting the top mandrel angle. Top roll mandrels are interchangeable for cones with greatly different angles. Pinch pressure regulation allows use of different thickness materials while using the same top roll mandrel. Our 2R Roll Cone Formers are tailored to the cone design and the customers manufacturing needs.