Total Controls Inc  

910 Ridgely Rd Ste D
Murfreesboro,  TN  37129-2734

United States
615-893-9308
http://www.totalcontrols.net
  • Booth: 428

Total Controls, Inc. designs and builds Industrial Robotic Inspection Systems.  Our proprietary VisionSoft3D software offers high speed, in-line inspection for both metrology measurement and machine vision inspection systems with the following basic features:

  • 3D Cad Model Environment for easy setup
  • Exceptional Graphics with process simulation
  • Automated Robotic Pathing
  • Automated Calibration
  • Automated Vision Setup
  • Full Traceability local SQL Database
  • Dynamic SQL table generation and data collection remote SQL server
  • Point Cloud and Inspection Image Storage
  • Built-in Analytics with Cpk and Pareto Charting

Our 3dCad based software fully integrates into leading industrial robots, precision 3D scanning technology and popular off-the-shelf machine vision systems.


 Press Releases

  • Total Controls, Inc. designs and builds Industrial Robotic Inspection Systems.  Our proprietary VisionSoft3D software offers high speed, in-line inspection for both metrology measurement and machine vision inspection systems with the following basic features:

    • 3D Cad Model Environment for easy setup
    • Exceptional Graphics with process simulation
    • Automated Robotic Pathing
    • Automated Calibration
    • Automated Vision Setup
    • Full Traceability local SQL Database
    • Dynamic SQL table generation and data collection remote SQL server
    • Point Cloud and Inspection Image Storage
    • Built-in Analytics with SPC and Pareto Charting

    Our 3dCad based software fully integrates into leading industrial robots, precision 3D scanning technology and popular off-the-shelf machine vision systems.


 Products

  • VisionSoft3D
    Robotics Integration software for complete systems integrations with seamless integration to various Industrial robots and off-the-shelf inspection sensors.

    Designed for full traceability and automated setup of Metrology and Machine Vision applications....

  • Total Controls, Inc. is a premier systems integrator dedicated to resolving complex manufacturing problems.  Our experience and knowledge of both PLC and PC based software in robotics and vision ensures your application will be designed using the latest technologies available.  Our standard product, VisionSoft3D/2D represents one of our crowning achievements.  Our software is capable of integration to various industrial robots and sensors.

    VisionSoft3D was developed to provide a low cost, in-line inspection system capable of  Full 3D Coordinate measurements below 0.1 mm accuracy capable of measurements across large or small complex assemblies.  By utilizing your 3D product models, we can quickly build your application and place it into production allowing you to use our system for hundreds of inspection setups.  With our selective coordinate measurement capabilities, our speeds are the fastest in the industry allowing 30 to 50 measurements in under one minute.  This capability can allow for 100% critical measurements while beating your line cycle time.

    Our VisionSoft2D software also provides the highest speed and quality for robotic 2D machine vision applications.  With full traceability and automated robotic programming . Our systems are currently used to inspect part presence, color, location, geometric dimensional data, gap, barcode, ocr and various final assembly inspections.  View our videos for Cockpit module and dashboard stitch inspection to see the power of VisionSoft2D. 

    Both 3D and 2D applications utilize the same easy programming, setup capabilities, local/remote SQL data storage, reporting, and built-in analytics.  VisionSoft3D was designed for TOTAL CONTROL of your quality process. 

    Choose Total Controls, Inc. for your next quality control solution.

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