Gema USA Inc  

4141 W 54th St
Indianapolis,  IN  46254-3728

United States
317-298-5000
https://www.gemapowdercoating.com
  • Booth: B13034

Gema is a pioneer in powder coating equipment technology, offering customers the confidence and expertise that comes with being the industry’s global leader. Equipment from Gema is durable, flexible and engineered to last, providing increased performance, greater efficiency, and a better return on investment. Gema sets the industry standard, developing the finest powder coating equipment available that is designed to maximize productivity and color change flexibility.

Gema’s product offerings include manual and automatic spray guns and booths, fast color change equipment, cartridge and cyclone recovery systems, gun movers, control systems and other ancillary equipment.

With its worldwide headquarters in St.Gallen, Switzerland, Gema has additional offices located in USA, Germany, UK, Italy, France, China and Japan, along with a broad network of international distributors in more than 60 countries. Gema's worldwide service network guarantees professional support on-site, at any time and any place.

To learn more about product offerings or obtain assistance in determining which equipment is best for your operation, visit www.gemapowdercoating.com, email Powdersales@gema.us.com or call 800-628-0601.


 Press Releases

  • Indianapolis, Indiana, USA; April 26, 2019 – Gema, A Graco Inc. Company, introduces the new OptiFlex® Pro Series of manual spray units. OptiFlex Pro provides the highest charging power in the industry at 110,000 V / 110 µA by using our PowerBoost technology, allowing for a faster and more efficient powder coating process. Achieve greater productivity by optimizing your coating process, increasing total powder coverage, and achieving quicker best-in-class finishes. Comprehensive, real-time management of your powder application can be accomplished from the palm of your hand through the total connectivity offered by our exclusive Gema E-App.

    The OptiFlex Pro is available in a variety of different models, offering the versatility to satisfy a wide range of powder application requirements. Standard features integrated in each unit include:

    • Our lightweight, ergonomically-designed OptiSelect® Pro spray gun with on-gun remote control
    • PowerBoost technology offering the highest powder charging capacity available at 110,000 V / 110 µA
    • Intuitive OptiStar® 4.0 control interface to manage your application parameters
    • Exclusive Gema E-App for real-time productivity information and analysis through connectivity
    • OptiFlow injector or OptiSpray application pump for optimized and precise powder delivery control
    • Assortment of nozzles offering a range of spray patterns and characteristics

    For more information about how OptiFlex Pro can enhance the performance of your powder coating operations, or to schedule an onsite equipment demonstration, please contact Gema by calling 877.437.6771 or by visiting www.optiflexpro.com.

 Products

  • OptiFlex® Pro Series
    Gema’s OptiFlex® Pro series brings high performance to manual powder coating. With PowerBoost® technology delivering 110,000 volts of power, OptiFlex Pro will apply your powder coating quickly and efficiently....
     

  • Gema’s new OptiFlex® Pro delivers the highest powder charging capacity in the powder coating industry. The advanced PowerBoost® technology delivers 110 kV high voltage and 110 µA charging current at the touch of a button located directly on the gun. This greater increase in power allows you to coat faster and more efficiently with even the most difficult powders.

    OptiFlex Pro units are available in a variety of styles. All models are equipped with OptiStar 4.0 controls and are compatible with the Gema E-App. Users can check productivity and maintenance data, and configuration and system information, all via smartphone. A new generation of nozzles ensures excellent powder coating distribution and penetration, allowing for easier coating of difficult geometries.

    Gema OptiFlex Pro…the latest in powder coating technology for maximum power, quality and control.
  • OptiFlex® Pro Spray Series
    Gema’s OptiFlex® Pro Spray powder coating series provides superior application performance and quality for operations with frequent color changes that require a stable powder output over extended time and long distances....
     

  • Gema’s OptiFlex® Pro Spray, in combination with the OptiSpray AP01 application pump, provides superior application performance over long production periods for manual coatings with frequent color changes and applications that require stable powder outputs.

    The integrated AP01 application pump with its unique single chamber system, the OptiSelect® Pro gun with PowerBoost® technology, and the OptiStar® 4.0 control unit with Bluetooth® connectivity, guarantee the user powder savings, stable coating results and maximum performance.

    OptiFlex Pro Spray is available in box and fluidized unit styles. All models are compatible with the Gema E-App. Users can check productivity and maintenance data, and configuration and system information, all via smartphone. A new generation of nozzles ensures excellent powder coating distribution and penetration, allowing for easier coating of difficult geometries.

    OptiFlex Pro Spray…the latest in powder coating technology for maximum power, quality and control.
  • OptiCenter® All-in-One Powder Center
    The Gema OptiCenter® All-in-One is the first powder center combining powder feeding, control and electrostatics. This new space-saving design provides fast color changes, stable coating results, clean working conditions and trouble-free maintenance....
     

  • The Gema OptiCenter® All-in-One is equipped with the latest generation of OptiStar All-in-One controls, which combine electrostatics and powder feed in a single, compact unit. The injector sits directly on the control unit, eliminating all pneumatic lines between injector and control. This results in space-saving system integration into the powder management center, from where up to 36 guns can be controlled and supplied with powder.

    The heart of the OptiCenter All-in-One is the OptiSpeeder powder hopper, which conditions the powder optimally by fluidization. The enlarged and inclined container opening offers a clear view into every corner of the container. This improves control, even during operation. An adjustable level detection sensor continuously monitors the powder level to maintain an optimum powder supply.

    The new OptiCenter All-in-One provides fast color changes, stable coating results, clean working conditions, intuitive operation and trouble-free maintenance.
  • Dynamic Contour Detection
    The Gema Dynamic Contour Detection laser scanner offers a higher level of automation for powder coating. This innovative design detects object geometries, aligning each gun to the correct position to coat the most complex components....
     

  • The Gema Dynamic Contour Detection laser scanner is an advanced solution that offers a higher level of automation for powder coating. This innovative design detects object geometries, aligning each gun to the correct position to coat the most complex components.

    The highlight of this solution is the ability for full detection of the object outline contour with a new laser scanning system. This intelligent component in combination with a corresponding master control unit automatically translates object shapes, matches the coating parame­ters and adjusts multiple axes equipped with guns to achieve outstanding coating results.

    Benefit from automated recognition of complex geometries, optimized coating quality, powder savings and reduction in overspray, drastic reduction in the need for manual coating touchup, and eliminate time-consuming adjustments with automated axes programming.

  • MagicControl® 4.0 Control Unit
    Gema’s MagicControl® 4.0 provides full control for all automation aspects such as guns, reciprocators and booths for powder coating systems. This allows complete operation of the coating line and consistent process reliability....
     

  • Gema’s MagicControl 4.0 is the central control unit for powder coating systems, providing full control for all automation aspects such as guns, reciprocators and booths. This allows complete operation of the coating line, resulting in consistent process reliability, constant coating quality and minimal powder consumption.

    With MagicControl 4.0, all system components on the coating line can be controlled, warnings and error messages monitored, application programs stored and production data generated. Coating parameters can be individually adapted to different powder types or applications.

    MagicControl 4.0 is ready for Industry 4.0 applications with real time data acquisition and production data sharing required with smart factory automation. Multiple users can simultaneously access the MagicControl 4.0 system control independent of their location. System parameters can be retrieved at any time through easy access directly on the device or from the office via Remote Client.

  • OptiStar All-in-One® Control Unit
    Gema’s OptiStar All-in-One® control unit combines electrostatics and powder feed in one compact device. This new design eliminates all pneumatic lines between injector and control unit and enables space-saving system integration....
     

  • The OptiStar All-in-One® is the first control unit in the powder coating industry to combine electrostatics and powder feed via injector in one very compact device.

    The new design eliminates all pneumatic lines between injector and control unit and enables space-saving system integration into the powder management center. This guarantees fast and highly efficient cleaning performance, as well as quick response times of the powder output for delay-free control of the powder cloud.

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