Gema USA Inc  

Gema’s new OptiFlex^® Pro delivers the highest powder charging capacity in the powder coating industry. The advanced PowerBoost^® technology delivers 110 kV high voltage and 110 µA charging current at the touch of a button located directly on the gun. This greater increase in power allows you to coat faster and more efficiently with even the most difficult powders.

OptiFlex Pro units are available in a variety of styles. All models are equipped with OptiStar 4.0 controls and are compatible with the Gema E-App. Users can check productivity and maintenance data, and configuration and system information, all via smartphone. A new generation of nozzles ensures excellent powder coating distribution and penetration, allowing for easier coating of difficult geometries.

Gema’s OptiFlex® Pro Spray, in combination with the OptiSpray AP01 application pump, provides superior application performance over long production periods for manual coatings with frequent color changes and applications that require stable powder outputs.

The integrated AP01 application pump with its unique single chamber system, the OptiSelect® Pro gun with PowerBoost® technology, and the OptiStar® 4.0 control unit with Bluetooth® connectivity, guarantee the user powder savings, stable coating results and maximum performance.

OptiFlex Pro Spray is available in box and fluidized unit styles. All models are compatible with the Gema E-App. Users can check productivity and maintenance data, and configuration and system information, all via smartphone. A new generation of nozzles ensures excellent powder coating distribution and penetration, allowing for easier coating of difficult geometries.

The Gema OptiCenter® All-in-One is equipped with the latest generation of OptiStar All-in-One controls, which combine electrostatics and powder feed in a single, compact unit. The injector sits directly on the control unit, eliminating all pneumatic lines between injector and control. This results in space-saving system integration into the powder management center, from where up to 36 guns can be controlled and supplied with powder.

The heart of the OptiCenter All-in-One is the OptiSpeeder powder hopper, which conditions the powder optimally by fluidization. The enlarged and inclined container opening offers a clear view into every corner of the container. This improves control, even during operation. An adjustable level detection sensor continuously monitors the powder level to maintain an optimum powder supply.

The Gema Dynamic Contour Detection laser scanner is an advanced solution that offers a higher level of automation for powder coating. This innovative design detects object geometries, aligning each gun to the correct position to coat the most complex components.

The highlight of this solution is the ability for full detection of the object outline contour with a new laser scanning system. This intelligent component in combination with a corresponding master control unit automatically translates object shapes, matches the coating parame­ters and adjusts multiple axes equipped with guns to achieve outstanding coating results.

Benefit from automated recognition of complex geometries, optimized coating quality, powder savings and reduction in overspray, drastic reduction in the need for manual coating touchup, and eliminate time-consuming adjustments with automated axes programming.

Gema’s MagicControl 4.0 is the central control unit for powder coating systems, providing full control for all automation aspects such as guns, reciprocators and booths. This allows complete operation of the coating line, resulting in consistent process reliability, constant coating quality and minimal powder consumption.

With MagicControl 4.0, all system components on the coating line can be controlled, warnings and error messages monitored, application programs stored and production data generated. Coating parameters can be individually adapted to different powder types or applications.

MagicControl 4.0 is ready for Industry 4.0 applications with real time data acquisition and production data sharing required with smart factory automation. Multiple users can simultaneously access the MagicControl 4.0 system control independent of their location. System parameters can be retrieved at any time through easy access directly on the device or from the office via Remote Client.

The OptiStar All-in-One^® is the first control unit in the powder coating industry to combine electrostatics and powder feed via injector in one very compact device.

The new design eliminates all pneumatic lines between injector and control unit and enables space-saving system integration into the powder management center. This guarantees fast and highly efficient cleaning performance, as well as quick response times of the powder output for delay-free control of the powder cloud.