Design

3D Printed Tennis Racket Serves a Collaborative Win

The collaboration between All Design Lab and Protolabs led to the creation of a 3D printed tennis racket via direct metal laser sintering, called Hìtëkw. This project not only pushed the limits of additive in terms of design capabilities but revealed how important active communication between customer and manufacturer can be for a project’s success.

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Postprocessing

Designing a 3D Printed Part with Machining in Mind

Designing extra stock and mounting features into a 3D printed part can aid in machining processes downstream. 

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Metal

Video: Ergonomics and Economics of Really Big Laser Powder Bed Fusion

The DMP Factory 500 solution currently operating at CIMP-3D offers a look at the equipment and steps necessary to 3D print metal parts at large scale.

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Automation

The Softer Side of Robots: Automating Additive Manufacturing

Robotic applications are expanding in additive manufacturing thanks to rubber and silicone-based systems that can easily adapt to parts of varying sizes and shapes without reprogramming. 

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Automation

UltiMaker Targets Light Industrial Applications With 3D Printer Designed for the Factory Floor

The company’s Factor 4 3D printer introduced this week is designed to complement conventional manufacturing equipment including CNC machining and automation.

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Colibrium Additive
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Aerospace

Aircraft Ducts 3D Printed in Composite Instead of Metal: The Cool Parts Show #68

Eaton’s new reinforced PEKK, tailored to aircraft applications, provides a cheaper and faster way to make ducts compared to formed aluminum.

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Polymer

Video: 3D Printing Paired with Plastics Joining

Conventional 3D printing wisdom is to combine as many components as possible into one 3D printed piece. Plastics joining technology expert Extol illustrates the benefits that come from printing in many pieces instead. 

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From Parts to Problem-Solving: 3DEO's Evolution with Intelligent Layering Metal 3D Printing

The technology developer and parts provider is moving beyond transactional 3D printing, in favor of holistic solutions where its AM process can have the greatest impact.

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Accelerating
Convey metal powders with PowTReX from Volkmann
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Metal

Sustainability

Sustainable Metal Powder Company Addresses Next Piece of Road Map: Renewable Energy

Continuum Powders, the material production arm of small-scale foundry technology company MolyWorks, has announced new partnerships aimed at further reducing the environmental impact of its metal powder production.

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Sinter-Based Additive Manufacturing Finds a Place Alongside MIM, Press and Sinter at APG

Powder metallurgy company Alpha Precision Group (APG) is applying a particular class of metal 3D printing technology for both rapid iteration in development and flexibility in production.

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Metal

Video: MoldJet Sinter-Based Additive Manufacturing at Alpha Precision Group

Alpha Precision Group (APG) in Ridgway, Pennsylvania, applies a range of sinter-based AM processes to produce metal parts. This video explores the MoldJet process from Tritone Technologies. 

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Polymer

Tooling

7 Things You’ll Learn at the NPE2024 3D Printing Workshop

Are you a molder, toolmaker or OEM looking to adopt 3D printing? Here are 7 lessons about this technology that will be explored during a workshop at NPE2024: The Plastics Show.

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Polymer

Complete Speaker Lineup Announced for the 3D Printing Workshop at NPE2024: The Plastics Show

Presentations will cover 3D printing for mold tooling, material innovation, product development, bridge production and full-scale, high-volume additive manufacturing. 

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Design

Voxel Developing AI Alternative to Generative Design

Newly opened Ohio facility is where geometric cells are made and tested to inform the machine learning system that will “know,” without computation, what 3D printed form satisfies a given set of needs.

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Composite

Aerospace

Eaton Developing Carbon-Reinforced PEKK to Replace Aluminum in Aircraft Air Ducts

3D printable material will meet ESD, flammability and other requirements to allow for flexible manufacturing of ducts, without tooling needed today.

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Composites

Video: Reinforcing (and Joining) Parts After 3D Printing

Reinforce 3D has developed a method that can be applied to strengthen 3D printed parts by feeding continuous fiber and resin through them. The technique also enables joining parts of various materials and manufacturing methods.

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Composites

Next-Gen Horse Trailers to Be Built With Robotic 3D Printing

Double D Trailers is currently developing a prototype horse trailer that will be made with large-format additive manufacturing. The technology brings potential benefits for labor, weight and design features to this subset of recreational vehicles.

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AM Workshop
The Cool Parts Show
Formnext Chicago
Airtech International Inc.
3D Printed Ductile Spikes for Better Sound Quality: The Cool Parts Show Bonus

3D Printed Ductile Spikes for Better Sound Quality: The Cool Parts Show Bonus

Multimaterial, Self-Sensing, 3D Printed Scoliosis Braces

Multimaterial, Self-Sensing, 3D Printed Scoliosis Braces

What Is Neighborhood 91?

What Is Neighborhood 91?

Video: Intelligent Layering Metal 3D Printing at 3DEO

Video: Intelligent Layering Metal 3D Printing at 3DEO

Hybrid Additive Manufacturing Machine Tools Continue to Make Gains (Includes Video)

Hybrid Additive Manufacturing Machine Tools Continue to Make Gains (Includes Video)

basics/101

AM 101: What Is Binder Jetting? (Includes Video)

Binder jetting requires no support structures, is accurate and repeatable, and is said to eliminate dimensional distortion problems common in some high-heat 3D technologies. Here is a look at how binder jetting works and its benefits for additive manufacturing.

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cool parts

Flexible Bellows Made Through Metal 3D Printing: The Cool Parts Show #64

Can laser powder bed fusion create metal parts with controlled flexibility? We explore an example in this episode of The Cool Parts Show. 

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large format

Velo3D Develops Supplier Network to Scale Production of Sapphire XC Machine (Includes Video)

The company’s larger size machine is also the machine seeing larger demand. Successful integration of subassembly suppliers with the company’s own production in California began this year.

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AM Radio
Colibrium Additive